Equipment Buy-Off Process (Red Tag Process) g-Comply.

Presentation on theme: "Equipment Buy-Off Process (Red Tag Process) g-Comply."— Presentation transcript:

1

2 Equipment Buy-Off Process (Red Tag Process) g-Comply

3 Static Checks Dynamic Checks Without Part(s) With part(s) Deliver and set in place Debug Dry Cycle Tryout Turnover to Production Power On Ready In Full Production Mode Without Part(s) With part(s) Red Yellow (Depends on System Complexity) Green Deliver and set in place Turnover to Production Power On Complexity of the system drives the time! Time Ready Usage Mode Red Green Equipment Buy-Off Process

4 Begin Buy-Off (Do-Not- Use) Equipment Equipment Buy-Off Overview Power-On & Debug Try-Out & Prepare for Production Buy-Off Checklist Tagging Placement & Sign Off – Plant Driven ?

5 Draft g-Comply Tool

6 Requirements for Power-On & Debug Expandable based on what is needed for Try-Out Expandable Checklist Final Review for Production

7 Group Exercise #1

8 TeamDiscussion 25

9 Checklist (Green Section) Group Exercise #2

10 TeamDiscussion 25

11 Master Listing Schedule Foot Print Rate Chart Checklist Red/Yellow/Green Tags g-Comply in Full Feature Mode Mode

12 Highlights of Full Feature Mode  Creates Buy-Off Checklist –Details as Required Red Tag Minimum Checklist Set Yellow Tag Checklist as Required Green Tag Checklist Set  Creates Red, Yellow, Green Tags  Contains Master Listing  Provides Schedule  Creates Foot Print  Creates Rate Chart  Creates Buy-Off Checklist –Details as Required Red Tag Minimum Checklist Set Yellow Tag Checklist as Required Green Tag Checklist Set  Creates Red, Yellow, Green Tags  Contains Master Listing  Provides Schedule  Creates Foot Print  Creates Rate Chart

13  Allows Program/Project owners to enter or update their Buy-Off Equipment Specifics,  Allows Plant Safety to Track on Buy-Off Status,  Provides Password Protection for Buy-Off Status Update,  Drives Buy-Off Scheduling,  Creates Buy-Off Completion Foot Print & Rate Chart g-Comply Master Listing

14 g-ComplyScheduling  Provides Weekly (7-Day) Calendar for Buy-Off Scheduling,  Provides Buy-Off Equipment Summary by Selecting Tag-ID from Master Listing,  Allows Buy-Off Meeting Scheduled in Hourly Segments (from 7 am to 5 pm),  Allows Weekly Schedule Navigation

15 g-Comply Foot Print  Provides Status at a Glance for Review with Plant and Launch Leadership,  Shows how many Attempts made per cell (if applicable),  Shows System Complexity. LA103R01; LA103 SCA Unit #2

16 g-Comply Rate Chart  Displays Buy-Off Progress in a User-Defined Time Frame with the Goal to Reach,  Provides Rate of Buy-Off Completion relative to the Projected Capacity Line (slope),  Calculates & Displays Rate of Buy-Off to complete for the Remaining time while Buy-Off Proceeds,  Provides Indication of “Ahead of Schedule” or “Might Need Help” to better Allocate Resource for Buy-Off

17  “ Might Need Help” to better Allocate Resource for Buy-Off

18  “Ahead of Schedule”

19 Requirements for Power-On & Debug Expandable based on what is needed for Try-Out Checklist Only Final Review for Production

20 G-Comply Brief Demo Brief Demo 22

21 Equipment Buy-Off Procedure (Hand-out) Group Exercise #3 (Optional)

22 TeamDiscussion 25

23 Safety Control System/ Monitor Power System (SCS/MPS) 25

24

25 Safety PLC Password 25

26 D ual C heck S afety (DCS)

27 Spaces

28 DCS  Robot DCS is a proven software Safety Design.  Dual check safety systems have been in use for over 10 years in FANUC products.  There are similar safety systems developed and utilized by other robot manufacturers (ABB SafeMove, etc…)  Robot DCS is a proven software Safety Design.  Dual check safety systems have been in use for over 10 years in FANUC products.  There are similar safety systems developed and utilized by other robot manufacturers (ABB SafeMove, etc…)

29 DCS – How does it work?  Position and Speed parameters are cross- checked by two independent CPUs creating a Dual Check System  It can be used to restrict motion capability –Desired conditions allow processes to continue –Undesired conditions will stop robot motion  Position and Speed parameters are cross- checked by two independent CPUs creating a Dual Check System  It can be used to restrict motion capability –Desired conditions allow processes to continue –Undesired conditions will stop robot motion CPU 1 CPU 2 Mutual data and result checking Main board

30  The robot controller monitors the Position, Speed, and Zone of the robot during operation. If the robot exceeds the defined safety parameters, the motor power will be shut down similar to the E-Stop function. DCS Position/Speed/Zone Check Cell Perimeter Guarding (Fence) Robot Restricted Zone (Motion) Operating Area Using DCS

31 Thank You 25

32