Design and Analysis of a Novel Sensing Cutting Tool for Precision Turning

Cai Wei Xiao; Hui Ding; Wen De Li; Kai Cheng

doi:10.4028/www.scientific.net/KEM.516.373

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Noncontact Figuring of Millimeter-Thick Elliptical Mirror Substrate by Numerically Controlled Local Wet Etching
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Investigation for High Speed Ultrasonic Cutting of Aluminum Alloy
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Design and Analysis of a Novel Sensing Cutting Tool for Precision Turning
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Correcting Distortion of Elliptical Trajectory for Maximizing Cutting Performance in Elliptical Vibration Cutting
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Modeling and Analysis of Material Removal Characteristics in Silicon Wafer Double Side Polishing
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Nanomanipulator Based on a High-Speed Atomic Force Microscopy
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HomeKey Engineering MaterialsKey Engineering Materials Vol. 516Design and Analysis of a Novel Sensing Cutting...

Design and Analysis of a Novel Sensing Cutting Tool for Precision Turning

Abstract:

In this paper, a novel sensing cutting tool for precision turning is presented, which has a self-sensing function to monitor the cutting force in real-time cutting conditions. The basic idea is the integration of the sensors using piezoelectric film onto the rake face of the tool to measure the main cutting force. Piezoelectric film generates electrical signals according to the piezoelectric effect when it is subjected to small movements, due to the deflection and vibration of the tool during machining operations. The output electrical signal of the piezoelectric film is amplified and capable of transmitting cutting force signals to the measuring system. In particular, the results of a calibration experiment using a dynamometer illustrate the performance of the sensing cutting tool and the relationship between cutting force and electrical signals, which can be used reliably to monitor the cutting force. The paper concludes with further discussions on the potential and application of the smart cutting tool for real-time condition monitoring and adaptive machining purposes.

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Periodical:

Key Engineering Materials (Volume 516)

Pages:

373-377

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.516.373

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Online since:

June 2012

Authors:

Cai Wei Xiao, Hui Ding, Wen De Li, Kai Cheng

Keywords:

Cutting Force Measurement, Piezoelectric Film, Sensing Cutting Tool

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