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DIGITAL LASER MFP

SCX-6322DN/XAZ
Basic Model : SCX-6322DN

SERVICE
DIGITAL LASER MFP

Manual

The keynote of Product


[Key Features]
1. General Spec - CPU : 240 MHz Chorus-M - Memory : 64MB SDRAM - USB2.0, IEEE1284, Ethernet 10/100 base TX - Toner: 8K (Std.) / Drum : 20K - 50sh DADF (SCX-6322DN), 40sh ADF (SCX-6122FN) - 550sh x 1 Tray (Max.550sh x 2 Tray), 100sh MP Tray - Machine Life : 300K pages 2. Copying - 20cpm/Ltr. (SCX-6322DN), 17cpm/Ltr. (SCX-6122FN) - 600 x 600dpi, 25-400% Zoom Copy 3. Printing - 23ppm /Ltr., 1200dpi Effective output Quality - PCL6, PS3, Duplex Standard 4. Scan - Scan to Email/SMB/FTP, 20 Sec.(Gray) Scan speed - JPEG, TIFF, PDF 5. FAX - 33.6Kbps, PC-FAX - Send from Local/Remote PC - Fax forward to Folder 6. Options - 2nd Tray (550sh)

Contents
1. Precautions
1.1 1.2 1.3 1.4 Safety Warning Caution for safety ESD Precautions Super Capacitor or Lithium Battery Precautions 1-1 1-2 1-5 1-5

2. Product Specification
2.1 Product Overview 2.2 Product Specification 2.3 Model Comparison Table 2-1 2-1 2-8

3. System Overview
3.1 System Construction 3.2 Engine H/W 3-1 3-5

4. Alignment and Adjustments


4.1 4.2 4.3 4.4 4.5 4.6 4.7 Paper path Clearing Paper Jams User Mode Tech Mode Flash Upgrade Abnormal Image Printing and Defective Roller Error Messages 4-1 4-2 4-10 4-13 4-22 4-24 4-25

Continued
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly 5.2 Rear Cover 5.3 Scanner Ass'y 5.4 DADF Assy 5.5 OPE Assy 5.6 Side Cover Assy 5.7 Fuser Assy 5.8 Exit Ass'y 5.9 Cover Paper Exit Ass'y 5.10 Drive Assy 5.11 SMPS 5.12 LSU (Laser Scaning Unit) 5.13 Cover Exit Rear 5.14 Main Frame Assy 5.15 MP Assy 5.16 Feed Assy 5.17 Pick Up Assy 5.18 Main PBA 5-1 5-1 5-2 5-7 5-11 5-12 5-14 5-15 5-15 5-16 5-17 5-18 5-18 5-19 5-20 5-21 5-22 5-23

6. Troubleshooting
6.1 Procedure of Checking the Symptoms 6.2 Solution 6-1 6-2

Continued
7. Setting Guide
7.1 Printer overview 7.2 Understanding the Status LED 7.3 Finding more information 7.4 System setup 7.5 Network setup 7-1 7-4 7-5 7-6 7-12

8. Exploded Views & Parts List


8.1 Main 8.2 Housing Scanner 8.3 OPE Cover 8.4 Platen Cover Ass'y 8.5 ADF Ass'y 8.6 DADF Ass'y 8.7 DADF Platen Cover Ass'y 8.8 DADF SUB Ass'y 8.9 Side Cover Ass'y 8.10 Cassette Ass'y 8.11 Exit Ass'y 8.12 Feeder Ass'y 8.13 MP Ass'y 8.14 Base Frame 8.15 Pick-up Ass'y 8.16 Drive Ass'y 8.17 Main Frame Ass'y 8.18 FuserAss'y 8.19 SCF Unit(Option Cassette) 8-2 8-5 8-7 8-9 8-12 8-15 8-17 8-19 8-22 8-24 8-26 8-28 8-30 8-32 8-34 8-36 8-38 8-40 8-48

Continued
9. Block diagram
9.1 SCX-6122FN Block Diagram 9.2 SCX-6322DN Block Diagram 9-1 9-2

10. Connection Diagram


10.1 SCX-6122FN Connection Diagram 10.2 SCX-6322DN Connection Diagram 10-1 10-2

11. Schematic Diagram


11.1 11.2 11.3 11.4 11.5 Main board DADF OPE HVPS Modular board 11-1 11-12 11-15 11-17 11-21

12. Reference Information


12.1 12.2 12.3 12.4 12.5 Tool for Troubleshooting Acronyms and Abbreviations The Sample Pattern for the Test Wireless LAN Selecting a location 12-1 12-2 12-7 12-8 12-9

Precautions

1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.

1.1 Safety Warning


(1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE LESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING. ADVARSEL. - USYNLIG LASERSTRLNING NR DEKSEL PNES. STIRR IKKE INN I STRLEN. UNNG EKSPONERING FOR STRLEN. VARNING - OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.

Service Manual Samsung Electronics

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Precautions

1.2 Caution for safety


1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor.

1.2.2 Electric Shock and Fire Safety Precautions


Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.

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Service Manual Samsung Electronics

Precautions

1.2.3 Handling Precautions


The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc on the printer, these could cause a fire.

1.2.4 Assembly / Disassembly Precautions


Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard or network card is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum - The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surfaces photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum. - Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.

Service Manual Samsung Electronics

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Precautions

1.2.5 Disregarding this warning may cause bodily injury


(1) Take care - some parts may be hot. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Take care not to trap fingers or hair. Take care when using a printer. It contains many rotating parts. Ensure that fingers, hair, clothing etc. do not become caught in the mechanism as this could cause injury. (3) When you move the printer. This printer weighs 17.5kg including toner cartridge and cassette. Use safe lifting and handling techniques. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully. (4) Ensure the printer is installed safely. The printer weighs 17.5Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

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Service Manual Samsung Electronics

Precautions

1.3 ESD Precautions


Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

1.4 Super Capacitor or Lithium Battery Precautions


1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturers. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufacturers instructions.

Service Manual Samsung Electronics

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Specification of Product

2
Major Functions Dimensio n (WxDxH )

2. Specification of Product
2.1 Product Overview
Concept - High network Feature , A4 Copier based MFP Target User - General Office - Government, Education, Medical Vertical Market - Duty Cycle : 20K Pages Series Models - SCX-6122FN(4-in-1, ADF NW) - SCX-6322DN(4-in-1, DADF, NW) Key Sales Point - Duplex Capability - Network Standard - Scan-to-Email - Large Volume Capability

2.2 Product Specification


2.2.1 Product General Specification
Items
Standar d Option without Tray 2 with Tray2

SCX-6122FN
AD F Local connection: Copier, Printer, Scan, Fax, As Network connected: Network Print, Scan to Client/SMB/FTP/Emai l 2nd Cassette, Desk 560 X 430 X 455 mm 560 X 430 X 595 mm 22.55Kg 20*2 Char

SCX-6322DN
Local connection: Copier, Printer, Scan, Fax , DADF As Network connected: Network Print, Scan to Client/SMB/FTP/Emai l 2nd Cassette, Desk 560 X 430 X 495 mm 560 X 430 X 635 mm 22.65Kg 20*2 Char USB 2.0, IEEE 1284 Parallel Port, Ethernet 10/100 base Tx N/A 450W 28W 100W Warming up : 48dB, Printing/Coping/Scan : 60dBA Less than 40dBA Less than 30 sec. 20,000pages 5Years or 300,000 Pages, which comes first 50,000pages 100,000pages 100,000pages 100,000pages 64MB

Net Weight (with CRU) LC D I/O Interfac e Power Consumptio n Standar d Option Avg operation Sleep Mode Standby Mode Noise Warm Up Time Operatin g Standby from sleep mode Monthly Duty Cycle Machine Life ADF Feed Roller Machine Life Paper Feeding Roller Transfer Roller Fuser Unit Device Memory

USB 2.0, IEEE 1284 Parallel Port, Ethernet 10/100 base Tx N/A 450W 28W 100W Warming up : 48dB, Printing/Coping/Scan : 60dBA Less than 40dBA Less than 30 sec. 20,000pages 5Years or 300,000 Pages, which comes first 50,000pages 100,000pages 100,000pages 100,000pages 64MB

Service Manual Samsung Electronics

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Specification of Product

2.2.2 Print Specification


Items
Print Speed Print Language Power Save Resolution Memory FPOT Duplex Print Halftone(Gray Scale) Compatibility PCL6, PS3 Yes(5, 10, 15, 30, 60, 120 minutes) Up to 1200dpi Effective Output 24MB buffer Approx. 12Seconds(Tray1), 13seconds(Tray2) Yes 256level -Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3,10.4 Compatibility - Windows 98/Me/NT4.0/2000/XP(32/64bit)/2003 Server(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8~9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac OS 8.6~9.2, 10.1~10.4 TCP/IP(LPR, Standard TCP/IP Printing, Samsung Port, IPP) NetWare,Ethertalk PSERVER, NDS, IPX, NCP

SCX-6122FN
Up to 22 ppm in A4 (23 ppm in Letter) PCL6, PS3

SCX-6322DN
Up to 22 ppm in A4 (23 ppm in Letter) Yes(5, 10, 15, 30, 60, 120 minutes) Up to 1200dpi Effective Output 38MB buffer Approx. 12Seconds(Tray1), 13seconds(Tray2) Yes 256level -Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3,10.4 - Windows 98/Me/NT4.0/2000/XP(32/64bit)/2003 Server(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8~9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac OS 8.6~9.2, 10.1~10.4 TCP/IP(LPR, Standard TCP/IP Printing, Samsung Port, IPP) NetWare,Ethertalk PSERVER, NDS, IPX, NCP

N/W Print (Optional)

Printing Protocols Novell N/W Print Service Device Discovery

SLP, DHCP, BOOTP, RARP, DNS, DDNS, SNMP, SLP, DHCP, BOOTP, RARP, DNS, DDNS, SNMP, SMB, Rendezvous SMB, Rendezvous

2.2.3 Scan Specification


Items
Scan Method Linearity, Halftone, 300dpi, ADF/DADF Gray, 300dpi, ADF/DADF Color 300dpi, ADF/DADF Resolution Halftone Scan Size Max. Document Width Effiective Scan Width Color Scan Depth Mono Application USB Email SMB FTP HTTP(S) Network Scan PC Scan Optical Enhanced Color CCD

SCX-6122FN
Color CCD

SCX-6322DN
15 Sec 20Sec 30Sec
600*600dpi 4800dpi*4800dpi 256level Max.216mm(8.5") Max 208mm(8.2inch) Internal : 36Bit, External: 24Bit - 1bit for Linearity & Halftone - 8 Bit(External), 12 Bit(Internal) for Gray scale Yes N/A Yes Yes Yes N/A Yes -Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 Windows 98/Me/2000/XP(32/64bit)

15 Sec 20Sec 30Sec


600*600dpi 4800dpi*4800dpi 256level Max.216mm(8.5") Max 208mm(8.2inch) Internal : 36Bit, External: 24Bit - 1bit for Linearity & Halftone - 8 Bit(External), 12 Bit(Internal) for Gray scale Yes N/A Yes Yes Yes N/A Yes -Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 Windows 98/Me/2000/XP(32/64bit)

Scan Speed

Scan to

Compatibility

Network Scan

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Service Manual Samsung Electronics

Specification of Product

2.2.4 Copy Specification


Items
Simplex Copy Speed Copy Speed Duplex Copy Speed FCOT Zoom Range Multi Copy

SCX-6122FN
- @SDMP, Text: 23cpm/Ltr. 22cpm/A4 - @ MDSP: 16.5cpm/Ltr, 15.5cpm/A4 - Simplex-to-Duplex(1-2): Approx. 13ipm/Ltr, 12.5ipm/A4 - Duplex-to-Duplex(2-2) : N/A 13 seconds(ADF),10seconds(Platen) 25% to 400% for Platen 25% to 100% for ADF 1~999 [Original(100%)] [A4 A5(75%)] [LGL LTR(78%)] [LGL A4(83%)] [A4 LTR(94%)] [EXE LTR(104%)] [A5 A4(133%)] 50%,150%, 200% [Custom:50-400%)] Yes

SCX-6322DN
- @SDMP, Text: 23cpm/Ltr. 22cpm/A4 - @MDSP, Text: 21cpm/Ltr, 20cpm/A4 - Simplex-to-Duplex(1-2): Approx. 13ipm/Ltr, 12.5pm/A4 - Duplex-to-Duplex(2-2) : 7ipm/Ltr, 7ipm/A4 13.5 seconds(DADF), 10Seconds(Platen) 25% to 400% for Platen 25% to 100% for ADF 1~999 [Original(100%)] [A4 A5(75%)] [LGL LTR(78%)] [LGL A4(83%)] [A4 LTR(94%)] [EXE LTR(104%)] [A5 A4(133%)] 50%,150%, 200% [Custom:50-400%)] Yes Scan: 600x300dpi , Printing 600x600dpi Scan: 600x300dpi , Printing 600x600dpi Scan 600x600dpi @ Platen or 600x300dpi @ DADF Printing 600x600dpi Yes (On/Off) 5 level Yes(600x300dpi and DADF only) 30 minutes Yes 2-up, 4-up (DADF only) Yes(300dpi and DADF open) Yes No No No 2-up(DADF and Platen), 4-up (DADF only) Yes (Platen Only) Yes(Platen Only)

Preset

Manual Duplex Text Original Type Text/Photo Photo Automatic Background Suppression Darkness Control Collation Copy CCD Sleep Time ID Card Copy Margin Shift Book Copy Auto Suppression Covers Transparencies Create Booklet N-up copy Clone Poster

Scan: 600x300dpi , Printing 600x600dpi Scan: 600x300dpi , Printing 600x600dpi Scan 600x600dpi @ Platen or 600x300dpi @ ADF Printing 600x600dpi Yes (On/Off) 5 level Yes(600x300dpi and ADF only) 30 minutes Yes 2-up, 4-up (ADF only) Yes(300dpi and ADF open) Yes No No No 2-up(ADF and Platen), 4-up (ADF only) Yes (Platen Only) Yes(Platen Only)

Special Copy

Service Manual Samsung Electronics

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Specification of Product

2.2.5 Fax Specification


Items
Compatibility Communication System Modem Speed TX Speed Scan Speed(ADF) Compression ECM Std Resolution Fine S.Fine Handset On hook Dial Search 1-Touch Dial Speed Dial TAD I/F Telephone Features Tone/Pulse Pause Auto Redial Last Number Redial Distinctive Ring Caller ID External Phone Interface Tx/Rx Journal Report & List Print out Confirmation Auto Dial List System Data List Ring Volume Sound Control Key Volume Speaker OHD volume Junk Fax barrier Security Receive Battery Backup Rx fax duplex print out Receive Mode Capacity Optional Memory Max locations to store to 1 Group Dial Fax Forward to FAX Fax Forward to e-mail Broadcasting Cover page Delayed fax Memory RX Mail Box(Electronic) Voice Request ITU-T G3 PSTN/PABX 33.6Kbps 3 sec @ JBIG 2.5sec/A4 @ 203x98dpi, Platen 4.0sec/A4 @ 203x98dpi, ADF MH/MR/MMR/JBIG/JPEG Yes 203*98dpi 203*196dpi 203*391dpi, 300*300dpi, 406*392dpi No Yes Yes(Phone Book) 40EA (Using QWERTY Keypad) 240 locations (Including One-touch dials) Yes Selectable in Tech Mode Yes Yes Yes No No Yes Yes 2 types available (with Image TCR, w/o image TCR) Yes List all user setting Yes(Off,Low,MED,HIGH) Yes(On,Off) Yes(On,Off) Yes(7 levels adjustable) Yes Yes Max. 72 Hours Yes Fax, TEL, Ans/Fax 8MB(640 Pages) NO 239 locations Yes(On/Off), both Sent and Received Yes(On/Off), both Sent and Received works only when optional N/W Kit is installed up to 249 locations No Yes Yes Yes(Receive, Store and Scan Documents to local mailbox),Print, Delete, Poll from Mail Box No

SCX-6122FN
ITU-T G3 PSTN/PABX 33.6Kbps 3 sec @ JBIG

SCX-6322DN

2.5sec/A4 @ 203x98dpi, Platen 2.5sec/A4 @ 203x98dpi, DADF MH/MR/MMR/JBIG/JPEG Yes 203*98dpi 203*196dpi 203*391dpi, 300*300dpi, 406*392dpi No Yes Yes(Phone Book) 40EA (Using QWERTY Keypad) 240 locations (Including One-touch dials) Yes Selectable in Tech Mode Yes Yes Yes No No Yes Yes 2 types available (with Image TCR, w/o image TCR) Yes List all user setting Yes(Off,Low,MED,HIGH) Yes(On,Off) Yes(On,Off) Yes(7 levels adjustable) Yes Yes Max. 72 Hours Yes Fax, TEL, Ans/Fax 8MB(640 Pages) NO 239 locations Yes(On/Off), both Sent and Received Yes(On/Off), both Sent and Received works only when optional N/W Kit is installed up to 249 locations No Yes Yes Yes(Receive, Store and Scan Documents to local mailbox),Print, Delete, Poll from Mail Box No

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Service Manual Samsung Electronics

Specification of Product

2.2.6 Paper Handling


Items
Main Tray Input Capacity Output Capacity Main Tray MP Tray Optional Cassette

SCX-6122FN
Up to 550sheets @ 75-80g 100sheets @75-80g Yes (Up to 550 sheets @75-80g) 250Sheets/20lb face down A4,Letter,Legal, Folio, Oficio

SCX-6322DN
Up to 550sheets @ 75-80g 100sheets @75-80g Yes (Up to 550 sheets @75-80g) 250Sheets/20lb face down A4,Letter,Legal, Folio, Oficio

Media Size MP Tray

A4. Lettter, Legal, Folio, Executive, Envelope, #10,DL,C5,B5,Oficio A5, C6 Env. Monach Env., A6, Oficio, Custom(Min:76x127mm(3.00x5.00inch), Max:216x356mm(8.50x14.00inch)) Plain Paper Plain Paper, Transparency, Label, Post Card, Envelope Thick Paper, Thin Paper, Bond Paper, Color Paper, Preprinted, Cotton, Recycled Paper
16~24 lb. (Duplex : 16lb to 20lb) 16~43 lb. 12.5~28lb ADF 40 sheets ( 20lb, 75-80 g/ ) Width: 174 ~ 216mm (6.9"~8.5") Length : 128 ~ 356mm (5" ~ 14.0") for Single page scan 128 ~ 400mm (5" ~ 15.7") for Multi pages scan 540 x 320 x 90 mm about 2.5 Kg

A4. Lettter, Legal, Folio, Executive, Envelope, #10,DL,C5,B5,Oficio A5, C6 Env. Monach Env., A6, Oficio, Custom(Min:76x127mm(3.00x5.00inch), Max:216x356mm(8.50x14.00inch)) Plain Paper Plain Paper, Transparency, Label, Post Card, Envelope Thick Paper, Thin Paper, Bond Paper, Color Paper, Preprinted, Cotton, Recycled Paper
16~24 lb. (Duplex : 16lb to 20lb) 16~43 lb. 12.5~28lb DADF 50 sheets ( 20lb, 75-80 g/ ) Width: 174 ~ 216mm (6.9"~8.5") Length : 128 ~ 356mm (5" ~ 14.0") for Single page scan 128 ~ 400mm (5" ~ 15.7") for Multi pages scan 540 x 320 x 130 mm about 5.6 Kg

Main Tray
Media Type MP Tray

Media Weight

Main Tray MP Tray Paper Weight Capacity

ADF

Document Size Dimension Weight

Service Manual Samsung Electronics

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Specification of Product

2.2.7 Software
Items SCX-6122FN
-Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 Printer Driver TWAIN WIA SmarThru Smart Panel Printer Settings Utility Application S/W Network Scan (Client) Scan To PC PC-FAX Direct Printing Utility SWAS Network Application SetIP PCL6, PS3 Clone Yes Yes SmarThru Office (Windows) Yes(Windows/Mac/Linux) Yes(Windows/Mac/Linux) Yes(Windows) Yes(Windows) Yes (SmarThru Office , Send only, Local/Network) Yes(Windows) SWAS 4.5 (Windows) Yes(Windows)

SCX-6322DN
-Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 PCL6, PS3 Clone Yes Yes SmarThru Office (Windows) Yes(Windows/Mac/Linux) Yes(Windows/Mac/Linux) Yes(Windows) Yes(Windows) Yes (SmarThru Office , Send only, Local/Network) Yes(Windows) SWAS 4.5 (Windows) Yes(Windows)

OS

2.2.8 Options
Items
Network Kit Memory Paper Cassette PS Mechanical Counter FDI Downloadable Font ROM 2nd Fax Modem Desk Others Standard 1EA x 550-sheet Cassette Tray(SCX-6320S5) Standard N/A N/A N/A Desk (SCX-6320G5) -

SCX-6122FN
Standard

SCX-6322DN
1EA x 550-sheet Cassette Tray(SCX-6320S5) Standard N/A N/A N/A Desk (SCX-6320G5) -

2-6

Service Manual Samsung Electronics

Specification of Product

2.2.9 Consumables
Items
Type Toner Model Code Drum SCX-6320R2 Standard Toner: 8,000 pages at ISO 19752 5% Coverage (Ships with standard 8,000 pages toner and 20,000 page Drum) Yes 20K Pages (Ships with standard 8,000 pages toner and 20,000 page Drum) No Yes (CRUM) SCX-6320R2 Standard Toner: 8,000 pages at ISO 19752 5% Coverage (Ships with standard 8,000 pages toner and 20,000 page Drum) Yes 20K Pages (Ships with standard 8,000 pages toner and 20,000 page Drum) No Yes (CRUM) 2 piece SCX-6320D8

SCX-6122FN
2 piece SCX-6320D8

SCX-6322DN

Toner

Life

Level Sensor Drum Unit Life

Level Sensor Toner Count

2.2.10 Accessory
Items
Quick setup guide S/W CD ROM Accessory Yes 1 CD for PCL6, PS, Mac and Linux Driver, SmarThru Office, EUG 1 CD for Network 1 EA 1 EA 1 EA Yes No 1EA USB Cable

SCX-6122FN
Yes

SCX-6322DN
1 CD for PCL6, PS, Mac and Linux Driver, SmarThru Office, EUG 1 CD for Network 1 EA 1 EA 1 EA Yes No 1EA USB Cable

Toner Cartridge Drum Unit Power Cable Telephone Jack In/Out Guide Printer Cable

Service Manual Samsung Electronics

2-7

Specification of Product

2.3 Model Comparison Table


Vendor Model Samsung SCX - 6322DN Canon ImageRunning XXXX Samsung SCX-6122FN

Image

Configuration Standard Interfaces Print Speed Warm-Up Time First Copy Speed ADF STD Input Paper Capacity Max. Pape Capacity Print Resolution Standard Memory Zoom Fax Modem Fax Memory Platen Glass Size Scan to Email Toner Yield Drum Yield

Copy,Print,Scan,Fax, NW 10/100 Base TX, USB2.0, Parallel 1284 20ppm / A4 30seconds 8 seconds Duplex ADF 600 sheed 1,100 sheet 1,200dpi effective output (Addressable 1,200dpi) 64MB 25-400% 33.6 Kbps 8MB 8.5" x 14" Standard 8K 20K

Copy,Print,Scan,Fax, NW 10/100 Base TX, USB2.0, Parallel 1284 22ppm / A4 4.5 seconds 8 seconds Duplex ADF 600 sheet 1,100 sheet 1,200 x 600 dpi 128MB 50-200% 33.6 Kbps 20MB 8.5" x 14" Standard 5K 25K

Copy,Print,Scan,Fax, NW 10/100 Base TX, USB2.0, Parallel 1284 20PPM / A4 30seconds 8 seconds Simplex ADF 600 sheet 1,100 sheet 1,200dpi effective output (600x600dpi + RET) 64MB 25-400% 33.6 Kbps 8MB 8.5" x 14" Standard 8K 20K

2-8

Service Manual Samsung Electronics

System Overview

3. System Overview
3.1 System Construction
3.1.1 Printer
Printer consists of the Engine parts and F/W, and engine parts consist of the mechanical parts comprising Frame, Feeding, Developing, Driving, Transferring, Fusing, Cabinet and H/W comprising the main control board, power board, operation panel, PC Interface. The main controller consists of ASIC (CHORUSm) parts, Memory parts, Engine Interface parts and it functions as Bus Control, I/O Handling, drivers & PC Interface by CPU. The Engine Board and the Controller Board are in one united board, and it consists of CPU part and print part in functional aspect. The CPU is functioned as the bus control, I/O handling, drivers, and PC interface. The main board sends the Current Image, Video data to the LSU and manages the conduct of Electro photography for printing. It consists of the circuits of the motor (paper feed, pass) driving, clutch driving, pre-transfer lamp driving, current driving, and fan driving. The signals from the paper feed jam sensor and paper empty sensor are directly inputted to the main board.

3.1.2 Scanner
Pictorial signal input part : output signal of CCD passes through Bypass Cap change to ADC at HT82V26A, and defined signal between HT82V26A and CHORUSm processes the Image signal. When AFE accept each pixel, CDS(Correlated Double Sampling ) technique which samples arm-level twice is used on each pixel by using CHORUSm IP signal. Pictorial image processing part : read CCD Pixel data in terms of 600dpi Line and process Error Diffusion Algorithm on Text mode and Photo mode, and then store Data at Scan Buffer on PC Scan mode without algorithm. On every mode Shading Correction and Gamma Correction are executed ahead, then processing is executed later.

Service Manual Samsung Electronics

3-1

System Overview

3.1.3 Copier
1) Original Type Text Scan : 600x300dpi , Printing 600x600dpi Mixed Scan : 600x300dpi , Printing 600x600dpi Photo Scan 600x600dpi @ Platen or 600x300dpi @ ADFPrinting 600x600dpi 2) Automatic Background Suppression : Yes (On/Off) 3) Darkness Control : 5 level 4) FCOT(Platen) Ready : 10 Seconds Power Save : 35 Seconds(after 10minutes from sleep mode, Ltr size) 5) Copy Speed-For all tray Simplex Copy Speed <ADF> - @SDMC, Text : 23cpm/Ltr. 22cpm/A4 - @MDMC, Text : 17cpm/Ltr, 16cpm/A4 <DADF> - @SDMC, Text : 23cpm/Ltr. 22cpm/A4 - @MDMC, Text : 21cpm/Ltr, 20cpm/A4 Duplex Copy Speed : Yes 6) Auto return to default mode : Yes(Configurable, Default is 30 Sec) 7) Changeable Default mode : Darkness, Image, Reduce/Enlarge, No. of Copies, 8) Zoom Range : 25% to 400% for Platen25% to 100% for ADF 9) Multi Copy : 1~999 10) Preset Auto Fit, Clone 11) Manual Duplex : YES 12) Department Codes : Yes 13) Collation Copy : Yes 14 ) CCD Sleep Time : 30 minutes 15) Special Copy ID Card Copy : Yes Margin Shift : Yes Book Copy : Yes Auto Suppression : Yes Covers : No Transparencies : No Create Booklet : No N-up copy 2-up(ADF and Platen, 4-up (ADF only) Clone : Yes (Platen Only) Poster : Yes(Platen Only)

3-2

Service Manual Samsung Electronics

System Overview

3.1.4 Fax
1) Modem part Implemented by based on Conexant DAA (Data Access Arrangement) Solution, and is roughly composed of two kinds Chip Solution - CX86710 (SFX336) : Existing Modem Chip which adds SSD (System Side Device) for interfacing between LSD and DIB of FM336Plus Core - CX20493 (LSD) : LIU (Line Interface Unit) Chip which is controlled by SSD and satisfies each PSTN Requirements by modulating internal Configuration with connecting Tel Line. 2) Line Interface Part This is Connection Part between system and PSTN(Public Switched Telephone Network), and primary circuit is usually located. Main functions are Line Interface, Telephone Connection and Line Condition Monitoring.

3.1.5 Mechanical
1) Feeding Part Feed Type : Universal Cassette Type Feed Standard : Side Loading Feed Capacity < Cassette> : 550sheets (75g/ , 20lb paper based on) <Bypass tray> : 100sheets (75g/ , 20lb paper based on) Feed Separation Method <Cassette> : Separation Claw Method <Bypass tray> : Friction Pad Method Driving System : Driving by gearing from Main Motor Pickup Roller Driving Control : Solenoid Pickup Roller Rubber Material <Cassette > : EPDM+IR <Bypass tray> : EPDM+IR Paper detection Sensor : Photo Sensor Paper Size Sensor : None Feed Type : Face Up Paper Exit Type : Face Down 2) Transfer Assy High Pressure Voltage Type : Constant Voltage PWM Control Type Roller Material : NBR Sponge Rubber Roller Structure : Mono-layer Life : 100,000 pages printing or more

Service Manual Samsung Electronics

3-3

System Overview

3) Driver Assy Motor Specification : BLDC Motor DC24V Driving Force Transmission by Gearing : - Motor 1 : Developing/OPC/Feeding - Motor 2 : Fixing/Duplex 4)Fuser Unfused / Poor fusing temperature Poor Fusing Temperature : 170 Maximum fuser temperature : 197 Minimum fuser temperature : 180 Heater : E-coil type Thermostat Type : Non-Contact Type THERMOSTAT

3.1.6 LSU
Optical Resolution : Real 600 dpi Motor : Brushless DC motor PLL control

3.1.7 CRUM
Once toner sensor determines toner empty (section 4.7.1), this state is written to the CRUM and the Vendor ID location is erased on the CRUM. Erasing the vendor ID will prevent an unauthorized (3rd party) refilled cartridge from being identified as a genuine Samsung toner cartridge. Toner status : Toner Status has Normal, Low, and Empty, Exhausted State. Usage data saved in CRUM : - Page count using this cartridge(Print Page Counter) - Installed date of New cartridge(copier/Fax configuration) - Whether cartridge has ever exhausted (used to stop printing)(Exhaust) - Large or small capacity cartridge (used by Capacity)(Capacity) Disabling of features when non-Samsung cartridge : - No working CRUM, stops printing. - Print cartridge for different product, stops printing. Invalid Toner will be displayed on LCD in above 2 cases.

3.1.8 Drum Cartridge


Drum Cartridge to have a fuse to enable resetting of Drum Page counter. Low Drum Warning : Message displayed on LCD Drum Warning after printing 18,000 images. Out-of -Drum : Message displayed on LCD Replace Drum after printing 20,000 images. Or after additional 2000 images from Drum Warning Life(Service) Time : 20,000 images

3-4

Service Manual Samsung Electronics

System Overview

3.2 Engine H/W


3.2.1 Overview
Briefly, Elbruz consists of Main Control Part, Operation Panel Part, Scanner Part, Line Interface Part , Power Part and Network Interface Card. Main Controller is commonly applied in all products, Elbruz, and in case of necessary a part of components or Module is selectively adopted in accordance with required feature of each model. Each Part is designed with emphasis on Common-Use/Standardization with other models as independent module.

3.2.2 Main Controller


The Main Control has functionalities like a Printer engine controller, a Scanner, a Copier and a FAX machine. As a Printer engine controller, Main controller controls the paper pick-up part, Laser scanning Unit, High voltage power supply(HVPS) and fixing unit. As a Scanner, Main controller controls the image sensor(CCD) and the scan motor, and optimize the scanned image in order to transfer to the Computer or to send the image via Fax, or to copy it. As a FAX machine, Main Controller controls the scanner part, and it driving the FAX communication part in order to communicate with the other FAX machine. It makes a connection with the other FAX machine, send or receive an image, and it can print the received image.

1) CPU CHORUSm is the CPU of the ElbruzSEC Main controller. It is made based on the ARM920T core and is optimized for the Laser multi functional peripheral. Image Processor is intergrated in the CPU.

2) Flash Memory Flash Memory is used to store system program code and system configuration contexts. Machine is able to be up-graded by transferring newer ROM-file via computer interface or Tel-Line interface or Network interface. - Capacity: total 16MB ( 8MB x 2ea) - Access Time: 90ns

3) SDRAM SDRAM memory are used as Print Buffer for Printing, Scan Buffer for Scanning, FAX receive memory for Facsimile and System Working Memory Area. - Operating Frequency: 80MHz - Total Capacity: 64MByte

Service Manual Samsung Electronics

3-5

System Overview

4) USB 2.0 & IEEE1284 Elbruz machine can be connected to Host computer through IEEE1284 Parallel cable or USB cable. IEEE1284 communication function is provided by the CHORUSm and USB function is provided by ISP1582-USB2.0 controller.

5) Engine Interface. Engine interface is comprised of HVPS interface, SCF interface, motor interface, LSU interface, fixing unit interface and the other photo-sensors. All engine interface is connected directly to the Main CPU and is controlled by Firmware.

6) Scan Interface Scan interface is comprised of CCD interface, Platen and ADF interface. CCD is interconnected to the CPU via CCD interface and Platen motor also connects to the CPU so that move the CCD along its way. ADF Kit will be connected through scan interface and is recognized and enabled by the CPU.

7) Network Option Kit Interface Network Option Kit is able to installed by end user easilly. After align its connector he or she only push option card against Main board. Network option card enables PostScript function at the same time as it installed properly. Network option enables ElbruzSEC to connect to the LAN or Internet network. Many users can share the machine and print out by internet or LAN connection.

8) Control Panel Control Panel is prepared for communication with user. Control panel gets the users command input and displays the machine status. Command input will be achieved by pressing a specific key then Micom recognize which key is pressed and machine will respond proper action. And machine can notify its state by displaying text on the LCD panel.

- Liquid Crystal Display - Micom : OPE Micom gathers Key pressing information ,controls the LCD and LED. OPE Micom always communication with Main CPU periodically in order to send key input information, to receive text which will be display on LCD and to receive the LED information which LED must be lighted.

9) Modular Board Modular board, treated as LIU board, has only RJ-11 modular jack and some protection parts in it. DAA has almost function of LIU board, only modular jack is needed for Line connection.

3-6

Service Manual Samsung Electronics

System Overview

3.2.3 SMPS & HVPS 3.2.3.1 SMPS


1) 110 V Power Supply Specification - Not compatible with 220-volt operation. Input Voltage : AC 110~127V(-10%~+6%)/6 A Rated Frequency : 50 / 60Hz Power Switch : Yes Average Power Consumptions - in Power save mode : 28 Watts - in Stand by mode : 100 Watts - in Printing simplex : 400 Watts - in Printing duplex : 300 Watts - in ADF Copy mode (1-1 copy,Tray1) : 450Watts - Instantaneous Max Power Consumption : 1,500 Watts Peak power - Fixing Unit Power Consumption : 900W

2) 220V Power Supply Specification - Not compatible with 110-volt operation Input Voltage : AC 220-240V(-10%~+6%)/ 3.5A Rated Frequency : 50 / 60Hz Power Switch : Yes Average Power Consumptions - in Power save mode : 28 Watts - in Stand by mode : 100 Watts - in Printing simplex : 400 Watts - in Printing duplex : 300 Watts - in ADF Copy mode (1-1 copy,Tray1) : 450Watts - Instantaneous Max Power Consumption : 1,500 Watts Peak power - Fixing Unit Power Consumption : 900W

Service Manual Samsung Electronics

3-7

System Overview

3.2.3.2 HVPS
1) Transfer High Voltage (THV) - Input Voltage : 24 V DC 15% 10 %,(non-load ) ) 5 % or

- Transfer Output Voltage : MAX +5.0kV DC - Transfer Cleaning Voltage : -1.0kV DC - Voltage Stability comparing with Input : less

15% (when cleaning,200

5 % or less(Input Fluctuation 21.6V 26.4V comparing with Load :

- Output Voltage Rising Time : 100 ms Max(tbc) - Output Voltage Falling Time : 100 ms Max(tbc) - Environmental Transfer Variable Voltage : 500 V ~ 4.5 kV - Environment Recognition Control Method : It detects resistance by recognizing the current by feedback with impressing the environment recognition voltage. - Transfer Output Voltage Control Method : It controls the output by duty change of THV PWM Signal. - Cleaning Voltage Control Method : Stationary voltage output when THV-EA signal is 'LOW'

2) Charge Voltage (MHV) - Input Voltage : 24 V DC 15% 5%

- Output Voltage : -1.3kV ~ -1.45KV DC - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load range : 30 M ~ 2000 M

- Output Control Signal : CPU outputs high voltage when MHV-PWM is 'ON'

3) Developing Voltage (DEV) - Input Voltage : 24 V DC 15% 5%

- Output Voltage : -250V ~ -500V DC

- Output Voltage Variable range : PWM control - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load range : 10M ~ 1000 M

- Output Control Signal : CPU outputs high voltage when BIAS-PWM is 'ON'

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Service Manual Samsung Electronics

System Overview

4) Supply Voltage - Input Voltage : 24 V DC 15% 5%

- Output Voltage : -400V ~ -650V DC

- Output Voltage Variable Range : fixed by Zenner diode - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load Range : 10M ~ 1000 M

- Output Control Signal : CPU outputs high voltage when BIAS-PWM is 'ON'

5) Blade Voltage - Input Voltage : 24 V DC 15% 5%

- Output Voltage : -300V ~ -550V DC

- Output Voltage Variable Range fixed by Zenner diode - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load Range : 10M ~ 1000 M

- Output Control Signal : CPU outputs high voltage when BIAS-PWM is 'ON' * In case of SUPPLY/BLADE/DEV, in single high voltage output it outputs by inter-working as potential difference of ZENER-DIODE

Service Manual Samsung Electronics

3-9

4
REGI-ROLLER

Samsung Electronics

4.1 Paper path

Scanner Part

EXIT-ROLLER SCAN-ROLLER SCAN-ROLLER DADF-ROLLER DUPLEX_FEED-ROLLER DUPLEX-ROLLER

Engine Part
EXIT BIN FULL SENSOR SENSOR
EXIT UNIT

4. Alignment and Adjustments

EXIT SENSOR

Main Board+Engine Board


OPC FUSER UNIT

OPC UNIT

LIU
TONER UNIT

OPC DRUM TR

This chapter describes some of the main service procedures including: Using the Tech Mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide.

SMPS
FTL FEEDER

FEED SENSOR

EMPTY SEN

PICKUP ROLL EMPTY SENSOR(MPF) MPF

Alignment & Adjustments

Service Manual

DUPLEX

SIMPLEX

4-1

Alignment & Adjustments

4.2 Clearing Paper Jams


This chapter gives helpful information for what to do if you encounter an error. This chapter includes: Fault Clearance Clearing document jams Clearing paper jams Understanding display messages Toner cartridge-related messages Solving other problems

4.2.1 Fault Clearance


When a fault occurs, check the Status Map on the Control Panel. A green blanking LED identifies the problem area:

4-2

Service Manual Samsung Electronics

Alignment & Adjustments

4.2.2 Clearing document jams


When an original jams while passing through the ADF, [Document Jam] appears on the display. 1. Remove any remaining pages from the ADF. 2. Open the ADF cover. 3. Pull the jammed paper gently out of the ADF.

4. Close the ADF cover. Then load the removed pages, if any, back into the ADF.

Service Manual Samsung Electronics

4-3

Alignment & Adjustments

Exit Misfeed
1. Remove the remaining documents from the ADF. 2. Open the document input tray upward and pull the document gently out of the DADF. Since the machine, which has the ADF, has a fixed document input tray, pull the misfeed document under the document input tray.

Roller misfeed
1. Open the scanner lid. 2. Seize the misfed paper, and remove the paper from the feed area by carefully pulling it to the right using both hands.

3. Close the document input tray. Then place the documents back into the DADF. 3. Close the scanner lid. Then load the removed pages back into the ADF.

4-4

Service Manual Samsung Electronics

Alignment & Adjustments

4.2.3 Clearing paper jams


When a paper jam occurs, Paper Jam appears on the display. Refer to the table below to locate and clear the paper jam.

In the tray 1
1. Open and close the front cover. The jammed paper is automatically ejected from the machine. If the paper does not exit, go to the next step. 2. Pull out the paper Tray to open. After you pull it out completely, lift the front part of the Tray slightly up to release the Tray from the machine.

3. Remove the jammed paper by gently pulling it straight out.

Once you remove the jammed paper here, open the side cover and then close it to clear the "Paper Jam0" message on the display. If there is any resistance, and the paper does not move immediately when you pull, stop pulling. Then:

Service Manual Samsung Electronics

4-5

Alignment & Adjustments

4. Pull the release lever to open the side cover.

In the optional tray 2


1. Pull the optional tray 2 open. 2. Pull the paper Tray to open. After you pull it out completely, lift the front part of the Tray slightly up to release the Tray from the machine.

5. Carefully remove the misfed paper in the direction shown. If the paper does not move when you pull, or if you do not see the paper in this area, stop and go to step 3. 3. Pull the tray 1 half. 4. Remove the paper in the direction shown. To avoid the paper torn, pull it out gently and slowly.

6. Close the cover and insert the paper Tray. Lower the rear part of the Tray to align the rear edge with the corresponding slot of the machine, then insert it completely.

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Service Manual Samsung Electronics

Alignment & Adjustments

In the multi-purpose tray


1. If the paper is not feeding properly, pull the paper out of the machine.

3. Remove the jammed paper, in the direction shown.

4. Push the fuser lever up, and then close the side cover. 2. Open and close the front cover to resume printing.

In the fuser area or around the toner cartridge


1. Press the release lever to open the side cover. Lift the release lever to open the side cover. 2. Pull down on the fuser lever as shown below. This will release pressure on the paper. If paper is not seen in this area, skip to the Exit Area.

5. Open and close the front cover to resume printing.

Service Manual Samsung Electronics

4-7

Alignment & Adjustments

In the paper exit area


1. Press the release lever to open the side cover. 2. Open the front cover.

5. Push the fuser lever up.

6. Turn the Jam Remove Lever back to the original position.

3. Pull down on the fuser lever. This will release pressure on the paper.

7. Close the front cover and the side cover Printing automatically resumes. 4. Turn the Jam Remove Lever in the direction of the arrow to move the paper to the exit area, then gently pull the paper out through the exit area.

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Service Manual Samsung Electronics

Alignment & Adjustments

In the duplex unit area


If the duplex unit is not inserted correctly, paper jam may occur. Make sure that the duplex unit is inserted correctly. 1. Press the release lever to open the side cover. 2. Remove the jammed paper.

3. Close the side cover.

Service Manual Samsung Electronics

4-9

Alignment & Adjustments

4.3 User Mode


The table below shows all of the possible user settings. Full details can be found in the User Guide.

Function
1.Paper Setting

-1

1'st LCD
Fax Paper Tray [Tray1] [Tray2] [All]

2'st LCD

Default
[Tray1]

Fax Paper Tray

Paper Type

[Plain Paper/ Bond/ Transparency/ Card Stock /Labels/Preprinted/ Colored/envelope] [Tray Paper] [MP Tray Paper] Fax: ID: [12, 24 hours] [English/FRANCAIS/Deutsch/Italia no/Espaol/Portugu s/Nederlands/Dansk/Svenska/suomi /Norsk [Inch, MM] [On] [Off] [1,4,8,12] [Fast, Slow] [On, Off] [Off, 15, 30, 60, 180] [Darkness] [Original Type] [Reduce/Enlarge] [Off] [Auto Center] [Left Margin] [Right Margin] [Top Margin] [Bottom Margin] [Off] [Left Page] [Right Page] [Both Pages] [Off, On] [Off] [Front] [Back] [Front&Back] [Off] [ MP Tray]

[Plain Paper] LTR LTR

3 2.Machine Setup 1 2 3 4 Machine ID 5 6 7 8 9 10 3.Copy Features 1

Paper Size Machine ID Date & Time Clock Mode Language Localization Power save CCD Power Save USB Mode Ignore Toner Empty Time out Change Default

12hours English Inch 5min 4Hour Fast off [30] [Normal] [Text] [Original(100%)] [Off]

Margin Shift

[Off]

Change Default

Book Copy

4 5

Auto Suppress Covers

Transparencies

[Off] [Off] [Tray 1] [Tray 1] [Tray 1] [Off] [Off]

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Service Manual Samsung Electronics

Alignment & Adjustments

Function
4.Fax Setup

-1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6

1'st LCD
Default-Change Receive Mode Ring to Answer Redial Term Redials MSG Confirm Auto Report Auto Reduction Discard Size Prefix Dial Receive Start Code ECM Mode Delay Fax Priority Fax Polling Broadcasting Batch Tx Toll Save Junk Fax Setup Secure Receive Stamp RCV Name Fax Duplex Fax Phone Book Sent Report RCV Report System Data Scheduled Jobs MSG Confirm Email Tx Report Junk Fax List Billing/Counters Connect Page User Auth List Netscan Journal Print All Reports Speaker Ringer Key Sound Alarm Sound

2'st LCD
[Darkness] [Resolution] [Fax, Tel, Ans/Fax] [1~7] [1~15minutes] [0~13times] [On, Off, On-Err] [On, Off] [On, Off] [00~30mm] FAX: xxxxx (5 digits) [On, Off]

Default
[Normal] [Standard] FAX 1 3minutes 7times On-Error On On 20mm

Default-Change

On

5.Fax Feature

[Tx Poll] [Delay Rx Poll]

Delay Fax 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4

[On] [Off] [On] [Off] [Off] [On] [Print] [On, Off] [Off, Long Edge, Short Edge]

Off off off

Off

6.Reports

Fax Phone Book

7.Sound/Volume Speaker

[On, Off, Com] [Off, Low,Med,High] [On, Off] [On, Off]

Com Med Off On

Service Manual Samsung Electronics

4-11

Alignment & Adjustments

Function
8.Mail Box

-1 2 3 4 5 1

1'st LCD
Print Store Delete Poll From Send Email Features

2'st LCD

Default

Print

9.Email Features Group Mail 10.Sys. Admin Tools

Local Address Book Print Address Book [Off] [On] Set Print Management [Off] [On] Reset NIC Config Network Netware Factory Default SMTP Server Setup Auto Send to Self Guest User Access Default From Default Subject LDAP Server Setup Email Body Text Default Change File Format Prompt [System Data] [Fax TX History] [Fax RX History] [Fax Phone Book] [Email Address Book] [Email TX History] [Netscan Journal] Billing Counters [Serial Number] [Adjust Shading] [Clean Drum] [New Drum] [Notify Toner Low] [Create] [Delete] Setup Forward Timeout Period

1 2 3

Passcode Protect? Department Codes Auxiliary Access

Off

Off

Network Setup

Email Setup

[On] [Disable] [On] [Off]

Passcode Protect 6 Enter Passcode:

Clear Memory

Maintenance

9 10 11

Mailbox Setup Fax/Email Forward Netscan Timeout

4-12

Service Manual Samsung Electronics

Alignment & Adjustments

4.4 Tech Mode


4.4.1 How to Enter Tech Mode
In service (tech) mode the technician can check the machine and perform various tests to help with failure diagnosis. When in Tech mode the machine still performs all normal operations. While in Tech mode the machine still performs all normal operations.

To enter the Tech mode (SCX-6122FN)


To enter the Tech mode press in sequence and the LCD

briefly displays TECH, the machine has entered service (tech) mode.

To enter the Tech mode (SCX-6322DN)


To enter the Tech mode press briefly displays TECH, the machine has entered service (tech) mode. in sequence and the LCD

4.4.2 Engine Test Mode


The Engine Test Mode supplies useful functions to check the condition of the print engine. It tests the condition of each device and displays the result of the test on the LCD. It is divided into 7 functions (0~6), and these are shown below.

To enter the Engine Test mode (SCX-6122Fn)


Press in sequence, and the LCD briefly displays Engine Test, the machine has entered Engine Test Mode. Press 0, 1, 2, 3 or 4 to select the Test No. (see list below left hand column)

To enter the Engine Test mode (SCX-6322DN)


Press in sequence, and the LCD briefly displays

Engine Test, the machine has entered Engine Test Mode. Press 0, 1, 2, 3 or 4 to select the Test No. (see list below left hand column)

Service Manual Samsung Electronics

4-13

Alignment & Adjustments

4.4.2.1 Test No
First you must enter Tech Mode <In Fax mode>
Key : MENU, ->, #

LCD Display Step

JUN-25-2004 03:09PM
<normal> Key :

M:100% STD

JUN-25-2004 M:100% 03:09PM TECH MODE


<MENU, #, 1, 9, 3, 4>

Tech. Mode Engine Test


<Engine Test Select>

Engine Test [Diagnostic]


<Diagnostic Display>

ENGINE TEST NO > 0 - 6


<Test Item>

<In Copy mode>


Ready To Copy 100%
<normal>

LCD Display Step

001

Ready To Copy 100%


<MENU, #, 1, 9, 3, 4>

T 001

Then you must select the required test <To Select Engine Test> [ 0 ] : All Motor Test [ 1 ] : LSU Motor Test [ 2 ] : Sensor Test [ 3 ] : SCF Motor Test [ 4 ] : OPC Motor Test [ 5 ] : MHV Supply 1350V [ 6 ] : Test Start

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Service Manual Samsung Electronics

Alignment & Adjustments

4.4.2.2 Test map


Control Code Test est No Test est Items (Description) ALL MOTOR MOTOR TEST FUSER MOTOR MOTOR TEST (STEPPER) Deve. MOTOR MOTOR TEST (BLDC) FUSER MTR DIR TEST MOTOR OR STOP STOP ALL MOT ON ON ON FWD STOP [1] Start the Developer_Motor & Fuser_Motor Start the Fuser_Motor only. Start the Developer_Motor only. Start the Fuser_Motor in the forward direction Stop the Developer_Motor & Fuser_Motor. Energize (Turn On) the Solenoid of the First Cassette Feeder (FCF). - Automatically de-energized after 200ms. Energize (Turn Off) the Solenoid of the Multi-Purpose Feeder (MPF). - Automatically de-energized after 200ms. Turns on the Pre-Transfer Lamp (PTL) Start the FAN motors (Cooler on the Rear side and LSU) OFF OFF OFF RVS NEXT [2] Stop the Developer_Motor & Fuser_Motor Stop the Fuser_Motor Stop the Developer_Motor. Start the Fuser_Motor in the reverse direction Go to next test item (Go to FCF SOLENOID TEST).

[0]

FCF (1st Tray) ray) SOLENOID TEST

ON

OFF

De-energize (Turn off) the Solenoid of the FCF.

MPF (MP Tray) ray) SOLENOID TEST

ON

OFF

De-energize (Turn Off) the Solenoid of the MPF

PTL TEST AN TEST FAN

ON ON

OFF OFF

Turns off the PTL. Stop the FAN motors.

FUSER CONTROL TEST

ON

Turns on the Fuser Heat lamp. - only when the current fuser temp. is lower than the standby fuser temp. Display FUSER ADC VALUE

OFF

Turns off the Heating lamp of Fuser Unit.

FUSER TEMP CHECK

CHECK

NEXT

Go to next test item (Go to ALL MOTOR TEST)

LSU MOTOR MOTOR TEST LASER DIODE TEST LSU FAN FAN TEST

ON ON ON

Start the polygon mirror motor in the LSU. Turns on LASER diode in the LSU. Turns LSU Fan On.

OFF OFF OFF

Stop the polygon mirror motor in the LSU. Turns off LASER diode in the LSU. Turns LSU Fan Off.

LSU READY TEST [1]

CHECK

Check the time for the LSU motor to come to speed. NEXT The time will be displayed. This includes 500ms for the speed to stabilize (must be less than 10sec). The Motor will stop automatically. Check the time for LSU HSYNC (Horizontal Synch. Signal) to be detected. The time will be displayed. (must be less than 10sec). The Motor will stop automatically. Monitor the status of the Actuators (Sensor). - '1' :Active, '0':Inactive Monitor the status of Actuator(Sensor) with '1' or '0' . - '1' :Active, '0':Inactive (Legend) CV / SIDE COVER SENSOR FD / FEED SENSOR EX / EXIT SENSOR OB / OUT BIN SENSOR FE / FC EMPTY SENSOR ME / MP EMPTY SENSOR Start the SCF Motor. Energize (Turn On) the Solenoid of the 2nd Cassette Feeder (SCF). - Automatically de-energized after 300ms. Display the status of the SCF (SCF Installed or not installed, Paper Empty)

Go to next test (go to LSU HSYNC TEST)

LSU HSYNC TEST

CHECK

NEXT

Go to the next test (go to LSU MOTOR TEST)

[2]

SENSOR TEST

CHECK

NEXT

Go to the top level of Engine test mode.

SCF MOTOR MOTOR TEST

ON

OFF

Sopt the SCF Motor.

[3]

SCF SOLENOID TEST

ON

OFF

De-energize (Turn Off) the Solenoid of the SCF

SCF EMP/INST CHECK

CHECK

NEXT

Go to the next test (go to SCF MOTOR TEST)

OPC FUSE STATE ST TE OPC FUSE CHECK

CHECK CHECK

Check thief there was a New OPC during the previous warm-up time. Display the current state of fuse in the OPC. Display Toner State - This test does not check thecurrent toner state. It displays the stored value in SDRAM at the previous Open/Close of the Side-Cover or Power-on. - Opening/closing the side-cover or POPO, will update the memory with the current toner state. Check current toner state. Increase PAGE COUNTER by 1 count Read and display the temperature of the current working environment. - Display the ADC value

NEXT NEXT

Go to the next test (go to OPC FUSE CHECK) Go to the next test (go to TONER STATE )

TONER ST TE ONER STATE [4]

CHECK

NEXT

Go to the next test (go to TONER LOW CHECK)

ONER LOW CHECK TONER AGE COUNTER INC PAGE

CHECK CHECK

NEXT NEXT

Go to the next test (go to PAGE COUNTER INC) Go to the next test (go to AIR TEMP CHECK)

AIR TEMP CHECK

CHECK

NEXT

Go to the next test (go to OPC FUSE STATE)

Service Manual Samsung Electronics

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Alignment & Adjustments

Control Code Test No Test est Items (Description) MHV SUPPLY SUPPL 1350V MHV ADC READ DEV SUPPLY SUPPL 450V [5] VOL THV SUPPLY SUPPL NEG VOLT THV SUPPLY SUPPL 1301V THV ADC READ ON ON Supply negative voltage to the THV Supply 1300V to the THV OFF OFF Disconnect negative voltage from THV Disconnect voltage from THV Go to the next test (go to MHV SUPPLY 1350V) ON CHECK ON Supply 1350V to the MHV Read and display the MHV ADC (Analog-To-Digital Conversion) value. Supply 1450V to the DEV (Developer). [1] OFF NEXT OFF [2] Disconnect voltage from MHV Go to the next test (go to DEV SUPPLY 450V) Disconnect voltage from DEV

CHECK Read and display the THV ADC value.

NEXT

NEXT : RIGHT KEY EXIT : STOP KEY

Automatically start to test with 2 sec intervals. Go to the top level of Engine test mode. 1 2 3 4 5 6 7 ALL MOTOR CONTROL FUSER MOTOR CONTROL DEV MOTOR CONTROL DUPLEX CONTROL FCF PICKUP CONTROL M P PICKUP CONTROL PTL CONTROL FAN CONTROL FUSER CONTROL LSU MOTOR CONTROL LASER DIODE CONTROL SENSOR DETECT MHV CONTROL DEV CONTROL THV NEG CONTROL THV CONTROL MHV ADC READ THV ADC READ TEST END

[6]

Auto TEST

8 9 Automatic Test Sequence 10 11 12 13 14 15 16 17 18 19

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Service Manual Samsung Electronics

Function
[Send Level] [Modem Speed] [Dial Mode] [Error Rate] [Notify Toner] 10% Dial Mode Error Rate Notify Toner Modem Speed 33.6 Send Level -12

--

1'st LCD

2'st LCD

3'st LCD

4'st LCD

5'st LCD

6'st LCD

Default

Tech Mode

Data Setup

Samsung Electronics
[-9~-15] [33.6,28.8,14.4,12,96, 48] [Tone, Pulse] [5%, 10%] [Customer No.] [Customer Name] [Service Number] [Serial Number] [Clear All Mem.] [Clear Count] Clear All Mem. Clear Count [Flash Upgrade] Flash Upgrade [Total Page Count] [CRU Print CNT] [FLT Scan Count] [ADF Scan Count] [Used Toner CNT] [Local] [Remote] [Switch Test] [Modem Test] [DRAM Test] [ROM Test] [Pattern Test] [Shading Test] [Diagnostic] Engine Test NO > 0 - 6 ALL MOTOR TEST FCF SOLENOID TEST M F SOLENOID TEST PTL TEST FAN TEST FUSER CONTROL TEST FUSER TEMP TEST LSU MOTOR TEST LASER DIODE TEST LSU READY TEST LSU HSYNC TEST SENSOR TEST SCF MOTOR TEST SCF SOLENOID TEST SCF EMP/INST TEST OPC FUSE STATE OPC FUSE CHECK TONER STATE TONER LOW CHECK PAGE COUNTER INC AIR TEMP CHECK MHV SUPPLY 1350V MHV ADC READ DEV SUPPLY 450V THV SUPPLY NEG VOLT THV SUPPLY 1301V THV ADC READ TEST START 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:ON 2:OFF 1:CHECK 2:NEXT 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT NEXT : RIGHT KEY [Status Print] DADF EDC [DADF Diagnostic] [Protocol] [System Data] Clutch Test Motor Test Sensor Test

Data Setup

4.4.2.3 Operation of Tech mode

Machine Test

Engine Test

Alignment & Adjustments

Service Manual

DADF Test

Report

4-17

Alignment & Adjustments

4.4.3 Data Setup


SEND LEVEL
You can set the level of the transmission signal. Typically, the Tx level should be under -12 dBm. Caution : The Send Fax Level is set to the best condition during manufacture. Never change settings arbitrarily.

DIAL MODE
This function can choose the dialing method. *Default : Dial (Dial/Pulse)

MODEM SPEED
You can set the maximum modem speed. When the fax establishes communication with a remote set the value of the maximum modem speed is checked for both transmitter and receiver. The lowest value is used. It is best set at 33.6Kbps, the default setting.

ERROR RATE
When the error rate is about exceed the set value, the Baud rate automatically adjusts to 2400 bps. This ensures that the error rate remains below the set value. You can select the rate between 5% and 10%.

CLEAR ALL MEMORY


The function resets the system to factory default settings. This function is used to reset the system to the initial value when the product is functioning abnormally. All the values are returned to the default values, and all the information which was set by the user will be erased.

< Method >


1. 2. 3. 4. Select the [MEMORY CLEAR] in TECH MODE. Push the ENTER button. Select your country. (There are four country groups. Refer to the table below.) Push the ENTER button then it will clear all memory.

NOTICE : Always perform a memory clear after replacing the main board, otherwise the system may not operate properly.
Country Group USA/Canada USA/Canada Mexico Brazil UK UK Germany France Italy Spain Austria Netherlands Belgium Portugal Sweden Norway Denmark Finland Switzerland Greece Ireland Turkey Russia Russia India Oman Poland Bangladesh Kuwait Moroco Algeria Pakistan UAE Bahrain Srilanka Saudi Arabia Chile Peru Argentina Hungary Romania Bulgaria Czech Southafrica South Africa

Country

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Service Manual Samsung Electronics

Alignment & Adjustments

4.4.3.1 Clear Counters


The following counters can only be cleared in TECH MODE. They are accessed through the Data Setup menu. Total page Count : XXXXX FLT Scan CNT : XXXXX ADF SCAN CNT : XXXXX Used Drum CNT : XXXXX Used Toner CNT : XXXXX

4.4.3.2 Flash Upgrade


FLASH memory is upgraded in the same way as Firmware. See Page 4-22.

4.4.4 Machine Test


SWITCH TEST
Use this feature to test all keys on the operation control panel. The result is displayed on the LCD window each time you press a key.

MODEM TEST
Use this feature to hear various transmission signals to the telephone line from the modem and to check the modem, amplifier and speaker. If no transmission signal sound is heard, it means the modem part of the main board, amplifier, speaker or speaker harness is faulty.

DRAM TEST
Use this feature to test the machine's DRAM. The result appears in the LCD display. If all memory is working normally, the LCD shows << O K >>

ROM TEST
Use this feature to test the machine's ROM. The result and the software version appear in the LCD display. FLASH VER : 1.00 V ENGINE VER :1.00V

PATTERN TEST
Using this pattern printout you can check that the printer mechanism is functioning properly. This function is for factory manufacturing use only.

SHADING TEST
The function is used to set the optimum scan quality determined by the specific characteristics of the CCD (Charge Coupled Device). If copy image quality is poor perform this function to check the condition of the CCD unit.

< Method >


1. Select the [Shading Test] in TECH MODE (Menu, #, 1934). 2. Push the ENTER button and an image will be scanned. 3. After scanning the CCD SHADING PROFILE will be print out. 4. If the printed image is different to the sample image shown the CCD is defective. NOTICE : When you test the CCD, make sure that the cover is closed.

Service Manual Samsung Electronics

4-19

Alignment & Adjustments

4.4.5 DADF Test


Test Item[DADF Diagnostic] - Clutch Test: Pick up clutch, Regi clutch, Duplex clutch - Motor Test: Scan Motor, Duplex CW, Duplex CCW

4.4.6 Report
4.4.6.1 Protocol Dump List
This list shows the sequence of the CCITT group 3 T.30 protocol during the most recent sending or receiving operation. Use this list to check for send and receive errors. If a communication error occurs while the machine is in TECH mode, the protocol list will print automatically.

4.4.6.2 System Data List


This list provides a list of the user system data settings and tech mode settings.

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Service Manual Samsung Electronics

Alignment & Adjustments

4.4.6.3 Billing / Counters List


This list provides the usage data (page count) of Drum Cartridge, Toner Cartridge, the page count of machine, and DADF / Platen scan page count. (See the chapter 4.2.8.3)

Billing/Counters List

JAN-08-2004 01:39 AM THU


SCX-6320F Machine ID Serial Number Fax Number : : PR-HV51........ :

Total impressions Total impression Count Drum impression Count DADF Scan Page Count Platen Scan Page Count Replaced Toner Count Replaced Drum Count Equivalent Drum Revolution Rate (Projected Page Counts) CRUM Information Vendor Capacity Product Date Install Date Serial Total Pages Toner Status

: : : : : : : :

1762 1762 1762 1342 27 1 0 126.10% (2237)

: : : : : : :

SAMSUNG(China) [CHN] 8K 2004.06 2004.01.04 CRUM-04060934720 1762(0) 0

Service Manual Samsung Electronics

4-21

Alignment & Adjustments

4.5 Flash Upgrade


There are 2 methods to update the Flash Rom, Local and Remote. (1) Local Machine RCP (Remote Control Panel) mode This method is for Parallel Port or USB Port. Connect the PC and activate the RCP (Remote Control Panel) to upgrade the Firmware. < Method > How to Update Firmware using RCP 1. Connect PC and Printer with a Parallel Cable or a USB Cable. 2. Run the RCP utility and select Firmware Update. 3. Search for the Firmware file to be used to update the set using the Browse Icon. 4. Click the Update icon. The firmware file is transmitted to the Printer automatically and the printer is initialized when the download completes. 5. Click the Refresh icon and check that the updated version numbers are displayed. DOS Command mode This method is ONLY for Parallel Port. Connect the PC to the set using a Parallel Cable and enter the DOS Command to upgrade the firmware. < Method > 1. First of all you need the following files : down.bat, down_com.bin, fprt.exe, and Rom File: (file name for upgrade). Ensure you save ALL of these files in the same folder. 2. At the DOS prompt enter the correct command (as shown below) and push the enter key. Then the upgrade will automatically take place.. 3. There are two commands use the correct one depending on the condition of the set.. * When the product is in the idle condition down "rom file" * When the product is in Ready condition (TECH MODE --> DATA SETUP --> FLASH UPGRADE --> LOCAL) fprt "rom file" 4. Do not turn off the power during the upgrade process. (2) Remote FAX It is possible to use a set that already has the latest firmware to upgrade a remote set remotely using the telephone system. < Method > 1. On the set that has the latest firmware set it toi transmit the upgrade:(TECH MODE DATA SETUP FLASH UPGRADE REMOTE) 2. Enter the telephone number of the set that needs to be upgraded. (Several faxes can be upgrade at the same time. In this case, enter each fax number.) 3. When the enter button is pressed the set sends the firmware file by calling designated fax number. (Around 10~15 minutes are needed to send the file.) < Caution > 1. The Sending and Receiving fax machines MUST be the same model. 2. The sending fax must be set up in ECM mode and the Receiving fax memory must be 100%. If not the function will not work.

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Service Manual Samsung Electronics

Alignment & Adjustments

4.5.1 NIC Card F/W Upgrade


There're two methods for upgrading NIC f/w. You can not do it by using Printer RCP. A. SyncThru : SyncThru ->Menu ->Maintenance ->Upgrade Firmware ->Select the machine you want to upgrade. -> Fill file path and name in File name field. ->Press Start. Upgrading NIC F/W will take at least one minute. B. SyncThru Web Service : Open a browser(Internet explore) -> type your machine ip address in address field. -> Maintenance Tab -> Firmware Upgrade -> Fill file path and name in File name field. -> Press "Upgrade" button Upgrading NIC F/W will take at least one minute.

Service Manual Samsung Electronics

4-23

Alignment & Adjustments

4.6 Abnormal Image Printing and Defective Roller


If a mark or other printing defect occurs at regular intervals down the page it may be caused by a damaged or contaminated roller. Measure the repetition interval and refer to the table below to identify the roller concerned.

EXIT BIN FULL SENSOR SENSOR


EXIT UNIT

EXIT SENSOR

Main Board+Engine Board


6
OPC FUSER UNIT

OPC UNIT

1
OPC DRUM

LIU
TONER ONER UNIT

5
TR

SMPS

3
FEED SENSOR
FTL FEEDER

EMPTY SEN

PICKUP ROLL EMPTY SENSOR(MPF) MPF

1 2 3
No
1 2 3 4 5 6 7

OPC Drum Charge Roller Supply Roller

4 5

Developing Roller Transfer Roller

6 7

Heat Roller Pressure Roller

Roller
OPC Drum Charge Roller Supply Roller Develop Roller Transfer Roller Heat Roller Pressure Roller

Abnormal image period


94.30mm 38.30mm 43.80mm 54.30mm 56.60mm 83.60mm 91.00mm

Kind of abnormal image


White spot, Block spot Black spot Horizontal density band Horizontal density band Black side contamination/transfer fault Black spot and fuser ghost Black side contamination

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Service Manual Samsung Electronics

Alignment & Adjustments

4.7 Error Messages


Message Authentication Failure Cancel? Yes Meaning The ID or password you entered is incorrect. Your machine's memory has become full while trying to store an original into memory. Suggested solutions Enter the correct ID or password. To cancel the fax job, press the OK button to accept Yes. If you want to send those pages that have been successfully stored, press the OK button to accept No. You should send the remaining pages later, when memory is available. Ask the sender to try again. Check the server settings and the network cable. Check the protocol or server port. Clear the jam. Close the cover until it locks into place. You should ensure a replacement cartridge in stock. Enter the correct item again. Clear the jam. Change the server settings.

[COMM. Error] Connection Error Connection Failed [Document Jam] Door Open Drum Warning Enter Again Duplex Jam Open/Close Door File Access Denied

The machine has a communication problem. Connection with the SMTP server failed. The protocol you have entered is not supported or server port is wrong. The loaded original has jammed in the ADF. The front cover or rear cover is not securely latched. The drum cartridge is near the end of its life. You entered an unavailable item. Paper has jammed during duplex printing. Login to the network server was successful. However, access to the file on the network server was denied. The file name you have entered already exists. The file names you can use are from doc001 to doc999. However, all file names are used already. The fuser door is not securely latched.

File Name Exist File Name Over Limit

Enter a different file name. Delete unnecessary files.

Fuser Door Open

Open the rear cover and close the fuser door until it locks into place. For the location of the fuser door. Use a speed dial number or dial a number manually using the number keypad.

Group Not Available

You have tried to select a group location number where only a single location number can be used, such as when adding locations for a Multiple Send operation. The machine has received a fax from which is registered as a junk fax. The server address you have entered is invalid. The receiving fax machine did not answer or the line is already engaged.

[Incompatible] Invalid Server Address Line Busy

The received fax data will be deleted. Reconfirm junk fax setup. Enter the correct server address. Try again after a few minutes.

Service Manual Samsung Electronics

4-25

Alignment & Adjustments

Message [Line Error]

Meaning Your machine cannot connect with the receiving fax machine or has lost contact because of a problem with the phone line. There is a problem in the fuser unit.

Suggested solutions Try again. If the problem persists, wait an hour or so for the line to clear and try again. Or, turn the ECM mode on. Unplug the power cord and plug it back in. If the problem persists, Replace to the Fuser Unit Unplug the power cord and plug it back inches. If the problem persists, Replace to the Fuser Unit Unplug the power cord and plug it back inches. If the problem persists, Replace to the Fuser Unit Open and then close the front cover. Divide your mail or reduce the resolution. Delete unnecessary fax jobs and retransmit after more memory becomes available. Alternatively, split the transmission into more than one operation. Load paper in the multi-purpose tray. Contact your network administrator. Try again. Make sure that the receiving machine is operational. Enter the number or email address manually using the number keypad or store the number or address. Load paper in the tray. Reduce the resolution and try again. Unplug the power cord and plug it back in. If the problem persists, Replace to the Fuser Unit Check the display to see if there are any scheduled jobs. Unplug the power cord and plug it back in. If the problem persists, Replace to the Fuser Unit Clear the jam. Clear the jam. Clear the jam. The job which you were trying to do before the power failure must be completely re-done.

Low Heat Error Cycle Power LSU Motor Error Cycle Power LSU Hsync Error Cycle Power Main Motor Locked Mail Exceeds Server Support Memory Full

A problem has occurred in the LSU (Laser Scanning Unit). A problem has occurred in the LSU (Laser Scanning Unit). There is a problem in the main motor. The mail size is larger than the supported size by SMTP server. The memory is full.

MP Tray Paper Empty Network Error [No Answer] Not Assigned

There is no paper in the multi-purpose tray. There is a problem with the network. The receiving fax machine has not answered after several redial attempts. The one-touch dial or speed dial number you tried to use has no number or email address assigned to it. The paper in the tray has run out. Single page data exceeds the configured mail size. There is a problem in the fuser unit.

[No Paper] Add Paper One Page is Too Large Open Heat Error Cycle Power Operation Not Assigned Over Heat Error Cycle Power Paper Jam 0 Open/Close Door Paper Jam 1 Open/Close Door Paper Jam 2 Check Inside Power Failure

You are in the Add Page/Cancel Job operation, but there are no jobs stored. There is a problem in the fuser unit.

Paper has jammed in the feeding area of the tray. Paper has jammed in the fuser area. Paper has jammed in the paper exit area. Power has turned off then on and the machine's memory has not been back up.

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Service Manual Samsung Electronics

Alignment & Adjustments

Message Replace Drum Retry Redial? Scanner locked Self Diagnostic LSU Self Diagnostic Temperature Send Error (AUTH) Send Error (DNS) Send Error (POP3) Send Error (SMTP) Send Error (Wrong Config) [Stop Pressed] Tray 1 Paper Empty Tray 2 Paper Empty

Meaning The drum cartridge is at the end of its life. The machine is waiting for a specified time interval to redial a previously busy station. The scanner module is locked The LSU (Laser Scanning Unit) in your printer is checking some problems detected. The engine in your machine is checking some problems detected. There is a problem in SMTP authentication. There is a problem in DNS. There is a problem in POP3. There is a problem in SMTP. There is a problem on the network interface card. Stop/Clear has been pressed during a fax transmission. There is no paper in the tray 1. There is no paper in the optional tray 2.

Suggested solutions Replace the drum cartridge. You can press OK to immediately redial, or Stop/Clear to cancel the redial operation. Unlock the scanner and press Stop/Clear. Please wait a few minutes. Please wait a few minutes. Configure the authentication setting. Configure the DNS setting. Configure the POP3 setting. Change to the available server. Configure your network interface card correctly. Try again. Load paper in the tray 1. Load paper in the optional tray 2.

Service Manual Samsung Electronics

4-27

5. Disassembly and Reassembly


5.1 General Precautions on Disassembly
Releasing Plastic Latches
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.

When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.

Whenever servicing the machine, you must perform as follows:


1. Check to verify that documents are not stored in memory. 2. Be sure to remove the toner cartridge before you disassemble any parts. 3. Unplug the power cord. 4. Use a flat and clean surface. 5. Replace only with authorized components. 6. Do not excessive force on components made of plastic, they may break. 7. Make sure all components are in their proper position.

5.2 Rear Cover


1. Remove the six screws securing the Rear Cover. 2. Separate the rear cover from the base frame and Scanner Ass'y.

Rear Cover

Service Manual Samsung Electronics

5-1

5.3 Scanner Ass'y


1. Before you remove the Scanner Ass'y, you should remove: - Rear Cover (see page 5-1) 2. Unplug the DADF harness connector and CCD cable. 4. The side and front covers are interlocked. Open the side door before opening the front door. When closing the doors the front door must be closed before the side door. Open the front and side doors to gain access to the screws in the following steps.

Main Shield
2 1
Notice : When removing the CCD flat cable pull firmly taking care not to bend or crack the cable. 3. Remove the three screws, as shown below. Also remove the single screw securing 2 ground cables.

Front Cover

Side Cover Ass'y

5. Remove two screws.

5-2

Service Manual Samsung Electronics

6. Pull up the Scanner Ass'y in the direction of arrow.


Scanner Ass'y

8. Open the DADF Assy in the direction of arrow. Pull the DADF Ass'y upward and remove it.

9. Remove the three screws securing the Platen Ass'y. 7. Remove the DADF Main Cable.

DADF Main Cable

Service Manual Samsung Electronics

5-3

10. Pull the OPE Ass'y and unplug the one connector.

12. Release 2 clips (1 each side) to release the Scan Upper Ass'y securing the glass and remove it. Take care to ensure that the DADF connector is clear.
Scan Upper Ass'y

OPE Ass'y

Hook

11. Remove the five screws securing the Platen Ass'y. Notice : When reassembling the Scan Upper take care to ensure that the Lever Sensor is free to operate

13. Remove the two screws to remove the Dummy Upper Ass'y.

Dummy Upper Ass'y

Notice : Dust or other foreign matter can cause the module to jam or image quality to deteriorate. Only open the scanner in a clean environment and ensure all parts are clean when reassembling the scanner.

5-4

Service Manual Samsung Electronics

14. Remove four screws to release the Channel Base Frame.

16. Remove the CCD cable cover by flexing and releasing the front clip. Slide the scan module to a position half way along the scanner bed and raise it to a vertical position. Disconnect the CCD cable

CCD Cable Cover

Channel Base Frame

15. Remove the five screws securing the Cover Dummy Lower and remove it.

17. Release the belt from the underside of the scanner module. Unclip the Shaft CCD and take out the Scanner Module.

CCD Cable

Cover Dummy Lower

Cover Scan Lower

Service Manual Samsung Electronics

5-5

18. Disconnect the motor harness. Remove three screws and take out the Motor Bracket.

19. Remove the OPE Harness from the Platen PBA. Remove two screws and take out the Platen PBA.

Motor Bracket
Shaft CCD Pully Belt Scanner Module

Notice : Take care when reassembling the scanner module to the belt. The CCD Module should be located just to the right of the belt tension spring as shown below.
Scanner Module

Spring Belt

5-6

Service Manual Samsung Electronics

5.4 DADF Assy


1. Before you remove the DADF Ass'y, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) 2. Open the Open Cover Assy 4. Remove the two screws securing the COVER-M-REAR and release the stopper. Then pull the COVER-M-REAR upward and remove it.

Open Cover Ass'y

COVER-M-REAR

Stopper

3. Remove the one screw securing the COVER-M-FRONT and unlatch the COVER-M-FRONT using a flat-blade screwdriver, as shown below. Then pull the COVER-MFRONT upward and remove it.
COVER-M-FRONT

5. Remove the TX Stacker

TX Stacker Ass'y

Platen Cover Ass'y

Service Manual Samsung Electronics

5-7

6. Lift the Guide Duplex Assy at the front hinge. It may be necessary to gently flex the plastic frame to release the hinge. Take out the Guide Duplex Ass'y, as shown below.

8. Unplug the one connector and remove the circlip on the end of the shaft. Remove the Clutch. Remove 2 further circlips and bushes then take out the Pickup Ass'y, as shown below.
Pickup Ass'y

Guide Duplex Ass'y

Clutch

7. Remove the two screws securing the Support Pickup Ass'y. Look under the edge of the Support Pickup Assy and release the spring from the Pickup Assy. Then remove the Support Pickup Assy, as shown below.

9. Unplug The Gate Sensor connector and remove one screw securing the ground cable.

DADF SUB Ass'y

Support Pickup Ass'y

Spring

5-8

Service Manual Samsung Electronics

10. Remove the four screws securing the Scan Main Ass'y and remove it.

12. Open the Cover Exit Ass'y and unplug the two connectors.

DADF Sub Ass'y

Platen Ass'y

Cover Exit Ass'y

13. Remove the three screws securing the Guide Pickup Ass'y and remove it. 11. Unplug the Open Cover Sensor connector and remove the Open Cover Ass'y in the direction of arrow. Then release the harness, as shown below.
Guide Pickup Ass'y

COVER OPEN ASS'Y

Service Manual Samsung Electronics

5-9

14. Remove the five screws securing the Guide-DuplexInner and Guide-Duplex-Lower covers. Then remove them.
Guide Duplex Lower

16. Unplug the one connector. Then remove the five screws securing the DADF Motor Ass'y and remove it, as shown below.

DADF Motor Ass'y

Guide Duplex Inner

17. Unplug the one connector and three screws securing the Duplex Motor Ass'y and remove it. 15. Remove the three screws securing the Cover Gear and remove it, as shown below.

Duplex Motor Ass'y

Cover Gear

5-10

Service Manual Samsung Electronics

5.5 OPE Assy


1. Before you remove the OPE Ass'y, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) 2. Remove eleven screws securing the OPE Main PBA and the LCD Module from the OPE Cover. 4. Remove the Key and Key Pad from the unit.

Key Pad

OPE Main PBA

3. Remove the Contact Rubbers from the unit.

Contact Rubber

Service Manual Samsung Electronics

5-11

5.6 Side Cover Assy


1. Remove two screws to release the Stopper securing the Side Cover to the Main Frame.

* MP-Tray
1. Pull firmly on both hinges to release them.

Hook Stopper

2. Taking care not to damage the Tray Links position the Tray Case so that the Tray Links are at 45 and release the Tray Links from the slot in the Tray Case.
MP Tray

2. Lift hinge to release it and then slide the Side Cover Assy towards the front to release hinge and lift out the cover.

Tray-Case

1 Tray Link

Side Cover Ass'y

5-12

Service Manual Samsung Electronics

* Duplex Assy
1. Release 4 clips (2 each side 1 black and 1 white). Then lift the Duplex Assy away from the Side Cover.

* Transfer Roller Assy


1. Release the colored plastic bushes at each end of the Transfer Roller and lift the roller out, as shown below.

Deplex Ass'y

Service Manual Samsung Electronics

5-13

5.7 Fuser Assy


1. Before you remove the Fuser Ass'y, you should be power off and remove: - Rear Cover (see page 5-1) - Side Cover Ass'y (see page 5-12) 2. Remove the one screw and take out the Cover Sheet Connector. 4. Open the Front Door and then remove the three screws and take out the Fuser Ass'y.

Cover Sheet Connector

5. Remove the two screws and take out the Thermostat.


Thermostat

3. Unplug the one connector.

5-14

Service Manual Samsung Electronics

5.8 Exit Ass'y


1. Before you remove Exit Ass'y, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) 2. Remove three screws, and then untie the harness from the Exit Upper. Unplug one connector from the Main PBA and unlatch the Dummy Base Frame using a flat blade screwdriver, as shown below. 3. Lift the exit ass'y and remove it.

5.9 Cover Paper Exit Ass'y


1. Before you remove the Cover Paper Exit Ass'y, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) 2. Remove two screws and Cover Paper Exit Ass'y, as shown below.
Cover Paper Exit Ass'y

Service Manual Samsung Electronics

5-15

5.10 Drive Assy


1. Before you remove the Drive Ass'y, you should remove: - Rear Cover (see page 5-1) 2. Unplug the two connectors. (Main Motor : 10 pin, Duplex Motor : 4 pin) 3. Disconnect the fan harness from the Main PBA. Remove one screw and take out the Fan and Dust Fan.

Fan Dust Fan

4. Remove Five screws (2 screws securing ground wires and 1 screw securing the Zener PBA) and take out the Drive Ass'y. taking care not to damage the Zener PBA.

Driver Ass'y

5-16

Service Manual Samsung Electronics

5.11 SMPS
1. Before you remove the LSU, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) - Cover Paper Exit Assy(see page 5-15) 2. Remove three screws and take out the Shield SMPS Upper. 3. Unplug the all connectors, Remove the AC_INPUT Harness.
AC Input Harness

4. Remove the SMPS, as shown below.

SMPS

Service Manual Samsung Electronics

5-17

5.12 LSU (Laser Scaning Unit)


1. Before you remove the LSU, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) - Cover Paper Exit Assy (see page 5-15) 2. Unplug the two connectors. 3. Remove the three screws and take out the LSU.

LSU

5.13 Cover Exit Rear


1. Before you remove the Cover Exit Rear, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) - Exit Ass'y (see page 5-15) - Cover Paper Exit Assy(see page 5-15) - SMPS (see page 5-17) 2. Remove the three screw and take out the Panel Connect MPF. 3. Remove the one screw and Cover Exit Rear, as shown below.

Cover Exit Rear

5-18

Service Manual Samsung Electronics

5.14 Main Frame Assy


1. Before you remove the LSU, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) - Side Cover Ass'y (see page 5-12) - Fuser (see page 5-14) - Exit Assy (see page 5-15) - Cover Paper Exit Assy(see page 5-15) - SMPS (see page 5-17) - LSU (see page 5-18) 2. Remove 3 screws located inside the Dummy Base Frame and 1 screw securing the Dummy Base Frame to the Channel Base Frame. Disconnect the Counter harness. Lift out the Dummy Base Frame and the jam release mechanism.
Lock Deve

3. Remove the Lock Deve, and then remove one screw and the Cover Motor Bracket.
Cover Motor Bracket

Dummy Base Frame Cam Jam Remove

4. Disconnect the all harness.

Front Cover

5. Remove the seven screws and take out the Main Frame Ass'y.

Main Frame Ass'y

Service Manual Samsung Electronics

5-19

5.15 MP Assy
1. Before you remove the MP Assy, you should remove: - Rear Cover (see page 5-1) - Side Cover Ass'y (see page 5-12) 2. Unplug the two connectors. 4. remove the three screws.

5. Release two hooks underneath the frame. Pull the MP Ass'y upward and remove it.

3. Remove the one screw and take out the Dummy Cover.

MP Ass'y

Dummy Cover

5-20

Service Manual Samsung Electronics

5.16 Feed Assy


1. Before you remove the Feed Assy, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) - Side Cover Ass'y (see page 5-12) - Exit Assy (see page 5-15) - Cover Paper Exit Assy(see page 5-15) - LSU (see page 5-18) - Main Frame Assy (see page 5-19) - MP Assy(see page 5-20) 2. Remove the three screws. 3. Pull the Feed Ass'y upward and remove it.

Feed Ass'y

MP Ass'y

Service Manual Samsung Electronics

5-21

5.17 Pick Up Assy


1. Before you remove the Pick Up Assy, you should remove: - Rear Cover (see page 5-1) - Drive Ass'y (see page 5-16) 2. Remove three connector and take out the pick up gear. 4. Remove the five screws and remove the Guide Paper Out shown below. Release the paper Pickup Roller bush(white plastic clip) and take out the Pick Up Ass'y, as shown below.

Window Sensor Deve

Guide Paper Out

Pick-up Ass'y

* 3. Remove the two screws and take out the Cassette Rail.

lift the Bearing Shaft by cross at right angles

Bearing Shaft

Cassette Rail

5-22

Service Manual Samsung Electronics

5.18 Main PBA


To remove the Main PBA without major disassembly 1. Before you remove the Main PBA, you should remove: - Rear Cover (see page 5-1) Goto Step 4 In order to remove the Shield Main Lower you must also remove: - Scanner Ass'y (see page 5-2) - Cover Paper Exit Ass'y(see page 5-15) - SMPS (see page 5-17) 2. Remove the three frame screws and 2 ground wire screws. Take out the Shield Main taking care to ease the power socket from the LH frame.
Shield Main Lower Main Board

4. Remove the ten screws securing the connect screw. Take out the Main PBA and HVPS from the Shield Main Lower.
HVPS

Shield Main Lower

5. If fitted release the plastic support securing the network card to the Main PBA and HVPS.

HVPS Network Coard

3. Remove the two screws securing the connect screw. Take out the Modular Jack PBA from the Shield Main Lower.
Harness Shield Main Lower

Modular Jack PBA

Service Manual Samsung Electronics

5-23

Troubleshooting

6. Troubleshooting
6.1 Procedure of Checking the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.

Power On

OP Panel ON?

- No Power - Power Module error - Main PBA error - LCD Panel error

Ready or Power save

Indicate Error Massage

Refer to Error Massage <Chapter 4.7>

Test Print

printing Quality is Nomal?

Refer to "Solution of 6.2.3 Print Quality"

END

Service Manual Samsung Electronics

6-1

Troubleshooting

6.2 Solution
6.2.1 Scanner
6.2.1.1 COPY
PROBLEM White copy Black copy Defective image quality ITEMS TO BE CHECKED. Check the Scan-Cover open. Check shading profile. Check the CCD problem in Main PBA. Check shading profile. Check shading profile. Check the gap between original and scanner. glass Check printing quality. Abnormal noise Check the Scanner Motor and any mechanical disturbance. Check the Motor Driver in Driver PBA. HOW TO SOLVE Room light can transit a thin original. Remake shading profile in the tech mode. Check the CCD harness contact. Remake shading profile in the tech mode. Remake shading profile in the tech mode. The gap above 0.5mm can cause a blurred image. See Print troubleshooting. Check the right position of the Scanner Motor, and check the any mechanical dis turbance in the CCD carriaging part. If any driver is defective, replace it.

6-2

Service Manual Samsung Electronics

Troubleshooting

6.2.1.2 PC-Scan
PROBLEM Scanning Error ITEMS TO BE CHECKED. Check the printer cable installed. Check how TWAIN driver is installed. HOW TO SOLVE Check correct installation, and use standard IEEE1284 cable. Remove any other scanner driver. Reboot after reinstallation of the TWAIN driver. Check the printer port(Parallel). Check the parallel-port-related items in the CMOS Setup. As a printer port, Select ECP among SPP(Normal), ECP, and EPP modes(increase print-ing speed) Check CN12 contact in Main PBA If any signal level is defective, replace Driver PBA. Main PBA = 0.8V to 2.4V TTL signal. Otherwise, replace Main PBA. Check the USB signal level. Defective image Quality Abnormal noise Check shading profile. Check the gap between original and scanner glass. Check the Scanner Motor and any mechanical disturbance. Check the motor driver in Driver PBA. If USB signal level is defective, replace Main PBA. Remake shading profile in the tech mode. The gap above 0.5mm can cause a blurred image. Check the right position of the Scanner Motor, and check the any mechanical disturbance in the CCD carriaging part. If any driver is defective, replace it.

Check harness contact. Check the IEEE1284 signal level.

Service Manual Samsung Electronics

6-3

Troubleshooting

6.2.2 FAX (only SCX-6122FN)


6.2.2.1 FAX/TELEPHONE Precautions
PROBLEM ITEMS TO BE CHECKED. HOW TO SOLVE a) insert it correctly into the connection jack called line. b) Replace defective parts. Replace defective parts. Replace LIU PBA. Replace defective parts. Replace LIU PBA if low. Refer to TEL LINE CANNOT BE ENGAGED above. Replace main PBA, if abnormal. Replace LIU PBA. Replace main PBA. Replace LIU PBA if it cannot be checked. Refer to Defective Transmission.

TEL LINE CANNOT BE When you press OHD key: ENGAGED a) Check line cord connection. (NO DIAL TONE) b) Check MAIN LIU harness, and CN1 (LIU PBA). Cannot MF dial MF dial is possible but not DP dial. Defective fax transmission Check MAIN-LIU harness. Check DP control signal of MAIN PBA and Liu PBA. Check MAIN LIU harness. Is the external phone hooked off? Check hook off : Refer to TEL LINE CANNOT BE ENGAGED above. Check transmission path and reception path of the LIU PBA. Defective automatic fax reception Is the ring checked? Refer to Defective Transmission.

6-4

Service Manual Samsung Electronics

Troubleshooting

6.2.3 Print Quality


Error Status Check Solution 1. Change Toner cartridge 2. Replace LSU 3. Replace drum cartridge.

Vertical black line and 1. Bad blade of Toner cartridge band 2. LSU 3. Bad cleaning blade of drum cartridge.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Vertical white line

1. LSU window contamination 2. Toner cartridge

1. Clean LSU window 2. If not LSU, change Toner cartridge.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

No image

1. GND OPC is well grounded?

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

2. LSU running well? 3. Biss voltage is normal? 4. Lower toner? 5. Is there video data from Main PBA

1. Measure the resistance between frame ground and the ground spring attached frame. Confirm stable ground. Unless bad ground, detach cabinet, check where is bad point 2.Adjust LSU or replace it 3. Normal Dev bias = -450V 4. Shake toner cartridge and print.If a like good, toner is empty 5. Test engine test pattern , replace Main PBA

Light image

1. LSU light power normal? 2. Enough toner? 3. High charger voltage? 4. Lower bias voltage 5. Contamination of high voltage contact.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

1. LSU light power check is difficult. Compare with new one and check. 2. Check toner and the toner cartridge counter 3~4. Measure all high voltage output. 5. Leakage toner cause bad contact and increase contact resistance. Clean contaminated area.

6. Transfer volatge and roller.

Service Manual Samsung Electronics

6-5

Troubleshooting

Error Status Dark image

Check 1. LSU light power normal? 2. Bias voltage output is high? 3. Video data is always supplied? 4. Bad high charge voltage contact.

Solution 1. Check the rated level and replace. 2. Set to power rating. 3. Replace defected board. 4. Check the charge voltage or change the drum cartridge.

Digital Printer Digital Printer

Background

1. High voltage output is normal? 2. C/R of drum cartridge is contaminated?

1. Adjust to the rated status. 2. Replace drum cartridge.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Ghost

Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer
Stains on back of paper

1. High voltage output. 2. Pre-Transfer Lamp. 3. Bad high voltage contact.

1. Check every high voltage. 2. Check the turn-on PTL, LED crash. 3. Clean the inside machine or replace drum cartridge.

1. Contamination of transfer roller. 2. Stains of paper path. 3. Pressure rollers contamination.

1. Clean the transfer roller with vacuum cleaner. 2. Clean the area of paper path with cloth or air cleaner. 3. Remove fuser and replace it.

6-6

Service Manual Samsung Electronics

Troubleshooting

Error Status Poor Fusing

Check 1. Use recommended paper? 2. Check fusing temperature.

Solution 1. Should use recommended paper. 2. Check engine controller board. If you have not thermometer, measure the thermistor voltage to CPU, If 2.3V5% in printing CPU works well. Then, disassemble fuser and check the thermistor contact and thermistor. 3. Re-check after putting the machine in the warm place for certain period.

3. The machine was under the low tempera ture for a long time?

Partial blank image (not periodic)

1. Toner is low? 2. The toner cartridge is out of position?

1. Replace Toner cartridge. 2. Checkand adjust.

Partial blank image (periodic)

1. Develop roller scar or particle. 2. Scar or particle. (94.3 mm) 3. Transfer roller scar or particle. (56.6 mm)

1. Replace toner cartridge. 2. Replace drum cartridge. 3. Replace transfer roller.

Different image density 1. Charge rollers pressure force unbalance (left and right) 2. Dev. roller and OPC or Dev. roller and blades pressure force unbalance 3. Transfer rollers pressure force unbalance of each side

1. Replace drum cartridge. 2. Replace toner cartridge and drum cartridge. 3. Check left and right spring of transfer roller and the spring pressing the toner cartridge inside the machine

Horizonral band

Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer

1. Unstable high voltage contact 2. Charge rollers contamination 3. Contamination of heat roller 4. Malfunction of LSU

1. Clean each contact and check good contact 2. Clean charge roller 3. Replace fuser unit 4. Check Main PBA.

Service Manual Samsung Electronics

6-7

Troubleshooting

Abnormal Image Printing and Defective Roller


If abnormal image prints periodically, check the parts shown below. NO 1 2 3 4 5 6 7 Roller OPC Drum Charge Roller Supply Roller Develope Roller Transfer Roller Heat Roller Pressure Roller Abnormal image period 94.3 mm 38.3 mm 43.8 mm 54.3 mm 56.6 mm 83.6 mm 91.0 mm Kind of abnormal image White spot. Black spot White spot. Black spot Horizontal dark band Horizontal dark band Black side contamination/transfer fault Black spot, White spot Black side contamination

6-8

Service Manual Samsung Electronics

Troubleshooting

No Image
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

No image?

NO

A on next page

YES

Self test pattern prints? YES Check connection to computer or replace controller

NO

Self testing is possible ? YES

NO

Retest after replacing the connector or controller board

Take out the cartridge and prepare the tester for electronic connection

Is the OPC terminal of machine is well-connected to Frame? YES

NO

Repair or replace the GND terminal

Does the video data line to LSU transit to High/Low when printing? YES

NO

Check the path between Main board and HVPS. Repair or replace the defective component or board

The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine

Service Manual Samsung Electronics

6-9

Troubleshooting

Transfer voltage OK? (on the transfer roller shaft) YES

NO

Are the connection terminal and connection correct? YES

NO

Repair or replace terminal

Replace HVPS or repair defective component

Developing (-450V) and supplying (-600V) voltage are OK? YES

NO

Is the connection terminal OK? YES Replace HVPS or repair defective component

NO

Repair or replace terminal

Does the counter indicate over the toner's guaranty life YES

NO

Transfer roller might be out of its location -> Locate the roller into its place This could occurs when he power of LSU is low or the density is low due to the obstacles on the window -> Replace LSU or clean the window

Replace the toner cartridge

6-10

Service Manual Samsung Electronics

Troubleshooting

All Black
Digital Printer Digital Printer

All black in printing area? YES

NO

Does the video data line to LSU transit to High/Low when printing? YES

NO

Check the path among video controller, engine board, HVPS, LSU for the shortage or open -> Repair or replace the boards

Replace LSU

Is charge voltage supplied from HVPS? YES

NO

Repair or replace HVPS

Is the Hsync signal received in LSU? YES

NO

Replace LSU

Charge part's contact is bad -> Repair or replace the drum cartridge

Service Manual Samsung Electronics

6-11

Troubleshooting

Vertical White Line (Band)

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

White line missing definitely?

NO

Check if the printout is still has the NO same problem even right after passed through the transfer roller YES

The ribs in fuser or toner on the roller may invoke the image problem -> Replace the fuser cover or the defective part The image is originally black or the black part is far close to the top -> Use the pattern which has the image below bigger than 10mm from the top

YES

Dirt of dust stuck onto the window of internal lens of LSU -> Clean it or replace LSU Preventive obstacles through the path between OPC of toner cartridge and LSU prevent the path -> Remove the obstacles

Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the toner cartridge Check both if the toner cartridge's counter is over its guaranty and amount of the toner material -> Replace the toner cartridge

6-12

Service Manual Samsung Electronics

Troubleshooting

Dark Image
Digital Printer Digital Printer

NO

Dark selected via RCP? YES

Change to Normal and test

NO Same at Normal? YES

END

Works correctly with -450V of Bias voltage? YES

NO

Repair or replace the defective component

Works correctly after replaced LSU? YES

NO

Toner over supply due to the adjustment fault of metering blade in toner cartridge -> Replace toner cartridge

The power of LSU is set high or internal problem -> Replace LSU or adjust volume

Service Manual Samsung Electronics

6-13

Troubleshooting

Barkground
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Recommended paper used? YES

NO

Print 20 to 30 pages using the recommended paper

- Adjust voltage or replace HVPS - Repair or replace after checking the terminals' contacts

NO

Transfer, charge and developing voltage are OK? YES

YES

Same problem occurs?

NO

END

Operating/ storage atmosphere is too high temperature /humidity? YES

NO

Dirty or dust around the charge roller? YES

NO

Replace the toner cartridge

Solve the problem under the recommended condition (10-32 degree Centigrade)

Clean the charge roller or replace step-up device /terminal after check

Check Terminals or contacts and "transfer roller springs" are misplaced -> Repair or replace transfer roller etc. Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose -> If not, replace PTL

NO

Work OK? YES

Internal blade or supplying part of the toner cartridge is defective -> Replace the toner cartridge

6-14

Service Manual Samsung Electronics

Troubleshooting

Ghost

Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer
Is it regular interval of 94.3mm? YES NO Is it regular interval of 54.3mm? YES NO Is it regular interval of 56.6mm? (as transfer roller interval) YES

Replace PTL assembly

NO

PTL lamp works OK? YES

A specific part of the transfer roller has ruined or its resistance value is changed -> Replace transfer roller Transfer roller cannot force regularly due to the gears eccentricity of transfer roller -> Replace the defective component

Check HVPS contacts and HVPS's selfoutput -> If failed, repair/replace HVPS

NO

Transfer voltage is set to standard? YES

Developing /supplying voltage normal? (-450V/ -600V) YES

NO

Irregularity of NIP between rollers in toner cartridge -> Replace toner cartridge

- Repair or replace HVPS - Check and Repair or replace the terminal contacts

Bias voltage is OK? (-450V)

NO

Adjust the Bias voltage or replace HVPS

YES

Operating/storage temperature is too low or not recommended paper used? YES Use the machine with recommended paper and at condition

NO

There may be a problem in toner layer control in toner cartridge -> Replace the toner cartridge

Service Manual Samsung Electronics

6-15

Troubleshooting

Black Spot

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Is it regular interval of 38.3mm? YES

NO

When taking NO out the toner cartridge, toner leaks? YES

Bad image removes by scratching? YES

NO

The problem randomly occurred due to the toner fallen -> Clean the machine

The problem occured since the obstacles stuck to charge roller -> Clean the Charge Roller and then reprint.

Toner leaks and much toner material dropped onto the paper -> Replace the toner cartridge

Check toner is stuck onto the P/R or H/R in fuser -> Clean it or replace

6-16

Service Manual Samsung Electronics

Troubleshooting

Horzontal Band
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Black band?

NO

Black band is far about 94.3mm from white band?

NO

YES Problem of internal contacts in OPC -> Replace the drum cartridge

The OPC is damaged under the direct sunlight for around 5 minutes -> If the same problem persists in 10 hours, replace the drum cartridge

The black band has regular interval? YES

NO

This occurs when no Hsync/ at LSU -> Replace LSU

94.3mm interval? YES

NO

Does it appear at every 83.6mm at specific place? YES

NO

Problems of terminal contact, transfer voltage supplying, and transfer roller's due to the charge roller is ruined (38.3mm) -> Repair/replace HVPS, drum cartridge

The OPC is damaged due to the irregular transfer voltage of HVPS -> Repair/replace HVPS -> If the same problem persists, replace the drum cartridge

Heat roller is ruined -> Replace the roller

Service Manual Samsung Electronics

6-17

Troubleshooting

Irregular Density

OK after taking out and rocking the toner cartridge? YES

NO

When gray pattern printing, irregular density persists? YES

NO

transfer/ charge/developing voltage drops while printing? YES

NO

Defective agitator in the toner supplying part of the toner cartridge ->Replace the toner cartridge Check if the 'guide deve spring' works OK and repair/repalce

Check high voltage output and repair/ replace terminals, HVPS

It is over the guaranty life of toner cartridge (Check the counter and replace it)

PTL lamp works OK? YES

NO

Replace lamp

Any obstacles on the PTL lamp? YES

NO

Bad images NO around the no image area? YES

Irregularity of toner supply from the toner cartridge -> Replace the toner cartridge

Clean the window of PTL

Light distortion due to the mirror ruined or LSU's diffused reflection -> Replace LSU

6-18

Service Manual Samsung Electronics

Troubleshooting

White Spot

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Is it regular interval of 94.3mm? YES

NO

Transfer voltage is normal?

NO

Too high voltage supplied due to the setting error of transfer voltage -> Adjust/replace HVPS

YES

Obstacles stuck on OPC's surface -> Clean the OPC and machine or replace toner cartridge When putting in/out the drum cartridge, scratch is made -> Replace the drum cartridge

D/R in the toner cartridge unit has the defect -> Replace the toner cartridge

Service Manual Samsung Electronics

6-19

Troubleshooting

Trembling at the End When OHP Printing

Recommended OHP film used? YES

NO

Use the recommended film

Inserted over than 10 films into the MPF? YES

NO

When OHP printing, does the fan temporarily stops and revolves? YES

NO

Use the recommended film

When multi-page OHP printng, less than 10 films are guranteed. (Reduce the number of films and re-insert after paper check LED if off)

Other parts are touching the fan and prevents it from revolution -> Check and repair

6-20

Service Manual Samsung Electronics

Troubleshooting

Poor Fusing Grade

After printing NO completed, any error related fuser?

The machine placed under the severe low tempera ture for a long time?

NO

While printing, NO the voltage of pin 60 of U36 (CPU) on Main PBA is 2.1V - 2.6V?

Thermistor's contact is OK?

NO

YES

YES

YES

YES

Both ends of thermostat open?

NO

Place the machine at normal temperature and re-test

Re-assemble thermistor

YES

Replace thermostat and re-test

Open the top cover. When black printing, is the fuser NIP width is 3.03.5mm?

NO

Check if the hardness of P/R, and spring force is OK? (hardness: 24 degree, spring's force: 3 Kg)

YES

Replace the control component on Main PBA Check any contact problem in thermistor and repair

The paper used is too thick or contains too much cotton in it -> Re-test with the recommended paper

Service Manual Samsung Electronics

6-21

Troubleshooting

6.2.4 Malfunction
Error Status No power Check 1. Check power is supplying 2. Check fuse F1 open Fuser Error 1. Thermostat open Solution 1. If supplying power differs from machines power rating, replace the machine. 2. Replace it. 1. Detach AC connector and measure the resistane between pin 1 and 2. If it is megohm, thermostat is open, Replace it. 2. Check bad connector contact or wire is cut. 3. Check thermistor wire and its connection. 4. Replace Main PBA 1. Open Side cover and press the lever with pen. If Controller detects cover close, there is some mechanical trouble in Side cover and levers assembly. If not so there is electrical problem.

2. AC wire open 3. Thermistor wire open 4. Main PBA Cover open 1. When close Side cover, check the lever is pressed 2. Micro switchs contact 3. CPU and related circuit Jam 0 Check where Jam 0 happens 1. Paper is not picked up 2. Paper is located in feed sensor 3. Happened when inserting specific papers such as envelope into the MPF (Multipurpose Paper Feeder)?

1. Check whether solenoid is working or not by using Engine test mode 2. Check feed sensor malfunction. 3. Re-try inserting a fewer papers. fan the papers and align take out the loaded papers and insert them reverse direction 4. Take out the loaded papers and insert them reverse direction inserted papers as recommended for Manual Feeding? When loading, tap the papers until paper detect sensor senses loading

4. Happened when inserting specific papers such as envelope into the Manual Feeder?

5. Is the Stacker Extender is folded out? 6. Does not the Guide Adjust distort the papers Jam 1 Paper is stopped in just after of fuser unit.

5. When using long papers, use the Stacker Extender 6. Adjust Guide to fit the paper width 1. It is mostly resulted from double feeding. Check paper is well stocked in feeder. 2. Check feed actuator position and actuators operating. There may be stiff movind or double reflection. If not so, check the operation of feed sensor by Engine test mode. 3. Check exit lever operation. Remore jam and check actuator moving by hand. If actuator is too stiff, paper is wrapped around the heat roller. Remove obstacles or replace.

6-22

Service Manual Samsung Electronics

Troubleshooting

Error Status Jam 2

Check Check where Jam 2 happens 1. Paper is curled and cannot exit. 2. Paper is curled in the exit cover?.

Solution 1. Remove paper using pinset or some tool and watch if separate claws have any troble. Clean around fuser. 2. Check locking works wells. Watch whether the ribs of exit cover hace any burr or resisitive edge. If they do, remove obstacles or replace. 1. Load recommended quantity of papers 2. Open the Cover Front and check whether roller or spring, which are related to paper out, is not out of position. If so, re-locate or replace. 1. Check whether the spring is expanded or not. 2. Check armature is well installed. It may be unstable assemble. 3. Remove the Main PBA. 1. Remove the Toner cartridge and open the cover and press cover open switch lever and measure the voltage with high voltage probe and sending printing data. If the voltage is normal, change the toner cartridge. 2. Disassemble the left side cover, and check HV of the solder side of HVPS and change it. MPF : Turn the power off and on. Open and close the Side cover to return to the original state. Cassette : Adjust Guide to fit the paper width.

Jam 2 at face-down tray

1. Then paper is not drawn in because of the stack of papers in the Out tray. 2. Does it curl while coming out?

Clutch error

1. Check the spring of solenoid 2. Check the armature assembly/cushion 3. Electrical check

High voltage error

1. Check the terminal output voltage

2. Check HVPS Feeding obstacles Does the Plate-knockup prevent the paper loading?

Skew Stacking

Is the Guide adjust set to the paper width? 1. Took out the Stacker extender to support long papers? 2. Stacked too many papers more than Stacker can hold?

Fit the paper width using the Guide adjust. 1. Use extender as per the paper length. 2. The Face-up stacker normally can hold 100 pages when using 75g/m2, however, stacking capacity can be lowered depending on the type of papers. Refer to troubleshooring ENGINE ERROR. 1. Check document is well stocked in ADF. 2. Check whether document was been fastened together by staple or clip. 3. Load recommended quantity of papers. 1. Check whether the Reg. sensor is working or not. 2. Check whether the Feed Roller is working or not.

Engine Error Document Jam

Check CBF Harness_CN7.(Main PBA to LSU) Document is not picked up(in ADF).

Document is stopped after it has fed into the ADF.

Does it curl while coming out?

1. Check the Open Cover whether there are bosses. 2. Check the ADF ass'y is well assemble.
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Samsung Electronics

6-23

Troubleshooting

No Power (LCD NO display LED Off)

Plug in the power cord? YES

NO

Check the voltage first and plug the power cord

The power NO voltage supplying is the same as rating? YES

Supply the power as the rating

The fan revolves when powered on? YES

NO

Connections NO on board are OK? YES

Re-connect firmly and re-test

LEDs blink once when powered on? YES

NO

Fuse of SMPS if open? YES

NO

Replace the fuse

Shortage on the OPE panel board? YES

NO

The connection error between controller board and panel board or malfunction of boards. -> Replace the boards

Shortage between 5V and GND, or between 24V and GND? YES

NO

Toner cartridge is in the set? YES

NO

Put in the cartridge

Repair/replace the board

Remove the shortage or replace the board

Detect failure due to the board which detects side cover open or switch error -> Replace the board or switch

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Service Manual Samsung Electronics

Troubleshooting

Fuser Error

Measure the resistance at the both ends of AC Line with covers open

NO Less than 10W?

Thermostat is open due to the heat etc. -> Replace the thermostat

YES

Remove the covers

AC is being supplied?

NO

Re-assemble the top cover and close it

The voltage of pin #6 of U5 on the Main PBA is about 3.2V? If not check the CN4 on the power board.

YES

The voltage of pin #60 of U36 (CPU) on the Main PBA is about 2.65V when printing? YES

NO

Thermistor, connecting point or engine board defect -> Repair/replace the component/board

END

Service Manual Samsung Electronics

6-25

Troubleshooting

Paper Jam (Mis-Feeding)

Sounds the solenoid on when starts print? YES

NO

The Main PBA board defected -> Replace boards The solenoid defected -> Replace it The pick-up unit is assembled wrong -> Re-assemble or replace the unit

Does the paper move? YES

NO

Does the paper move more than NO 100mm? YES

Too many papers in the feeder? YES

Feeder sensor is assembled reverse? YES

NO

The sensor and Main PBA defected -> Repair/replace

Reduce the amount and re-test

Switch them

Paper guides fit the paper width? YES

NO

Take out the paper and re-insert

Paper end curled?

NO

Does the extender pulled out?

NO

Pull out the extender

YES Use the recommended and quality paper

YES <Recommendation> Use the MPF for the thick paper such as envelope and cardstock

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Service Manual Samsung Electronics

Troubleshooting

Paper Jam (Jam 1)

Paper NO stopped before the OPC? YES

Paper NO stopped before the fuser? YES

The actuator of NO paper exit sensor works OK? YES

Check the actuator exists and its operation and around the Main PBA -> Replace

Check the LSU and if it has the defect replace it

Is the paper rolled around the presseure roller? YES

NO

Feeds NO multiple pages?

YES

Check the roller and ribs of fuser are in place, and remove burrs, if any -> Remove the factors of jam

Remove the fuser, remove the paper and replace the pressure roller, if necessary

Remove any factors

Severe skew when feeding? YES

NO

The paper came out through between fuser and developer? YES

NO

Check the input path to the fuser (such as mis-assembly)

Adjust the paper guides to fit the paper width The force of springs pressing the developer is weak -> Check guide-DEVE

Too thin or sensitive paper to static electricity? YES

NO

Check guide transfer is grounded Check the shutter prevents feeding

Use the recommended paper

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6-27

Troubleshooting

6.2.5 The cause and solutions of bad environment of the software


6.2.5.1 The printer is not working (1)
Description : While Power turned on, the printer is not working in the printing mode. Check and Cause 1. Check if the PC and the printer is properly connected and the toner cartridge installed. 2. Printing is nor working in the Windows. Solution 1. Replace the printer cable. If the problems not solved even after the cable replaced, check the amount of the remaining tone. 2. Check if the connection between PC and printer port is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is properly set up, check in which program the printing is not working. The best way to find out is to open the memo pad to check the function of printing. If it is not working in a certain program, adjust the setup the program requires. Sometimes, the printout is normal within the Windows basic programs, but it's not working in a particular program. In such case, install the new driver again. If not working in the Windows basic program, Check the setup of the port of CMOS is on ECP. And check the address of IRQ 7 and 378 3. If the scanner needs to be connected to the printer, first the remove the scanner from the PC to see if the printer is properly working alone.

3. Check if the printer cable is directly connected to peripheral devices

6.2.5.2 The printer is not working (2)


Description : After receiving the printing order, no response at all or the low speed of printing occurs due to wrong setup of the environment rather than malfunction of the printer itself. Check and Cause 1. Secure more space of the hard disk. Solution 1. Not working with the message 'insufficient printer memory' means hard disk space problem rather than the RAM problem. In this case, provide more space for the hard disk. Secure more space using the disk utilities program. 2. The connection of the cable and printer port is not proper. Check if the connection is properly done and if the parallel port in CMOS is rightly set up. 3. As a printer port, Select ECP or SPP among SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode support 8-bit data transfer, while ECP Mode transfer the 12-bit data. 4. If the regular font is not printing, the cable or the printer driver may be defective. Turn the PC and printer off, and reboot the system to print again. If not solved, double-click the printer in my computer If the regular fonts are not printed this time again. the cable must be defective so replace the cable with new one.

2. Printing error occurs even if there is enough space in the hard disk.

3. Check the parallel-port-related items in the CMOS Setup.

4. Reboot the system to print.

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Troubleshooting

6.2.5.3 Abnormal Printing


Description : The printing is not working properly even when the cable has no problem. (even after the cable is replaced) If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup. Check and Cause 1. Set up the parallel port in the CMOS SETUP. Solution 1. Select SPP(Normal) or ECP LPT Port the among ECP, EPP or SPP in the CMOS Setup.

2. Printer Driver Error.

2. Check the printer in My Computer.(to see if the printer driver is compatible to the present driver or delete the old driver, if defective and reinstall the new driver) 3. Delete the unnecessary files to secure enough space of the hard disk and start printing job again.

3. Error message from insufficient memory. (The printing job sometimes stops or due to insufficient virtual memory, but it actually comes from the insufficient space of the hard disk.)

6.2.5.4 SPOOL Error


Description : To spool which stands for "simultaneous peripheral operations online" a computer document or task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so that it can be printed or otherwise processed at a more convenient time (for example, when a printer is finished printing its current document). Check and Cause 1. Insufficient space of the hard disk in the directory assigned for the basic spool. 2. If the previous printing error not solved. Solution 1. Delete the unnecessary files to provide more space to start printing job. 2. If there are some files with the extension name of ****.jnl, Delete them and Reboot the Windows to restart printing job. 3. Shut down all other programs except the current one, if possible. 4. Delete the printer driver completely and reinstall it.

3. When expected to collide with other program. 4. When an application program or the printer driver is damaged. 5. When some files related to OS are damaged or virus infected. 6. Memory is less than suggested one.

5 After rebooting the computer, check for viruses, restore the damaged files and reinstall the program to do the printing job. 6. Add up enough memory to the PC.

How to delete the data in the spool manager. In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown. Select the document to be deleted and check the delete menu. If you intend to delete the current document being printed, the data being transferred to the printer will be put out and then the document is removed. Before choosing the document, the menu is still inactive. Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
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6-29

Setting Guide

7. Setting Guide
7.1 Printer overview
These are the main components of your machine:

7.1.1 Front view

1 2 3 4 5 6 7 8

ADF (Automatic Document Feeder)1 document width guides document input tray document output tray control panel multi-purpose tray front cover release lever

9 10 11 12 13 14 15 16

scanner lid tray 1 optional tray 2 multi-purpose tray extension multi-purpose tray paper width guides scanner glass toner cartridge drum cartridge

1. SCX-6122FN has the ADF function, while SCX-6322DN uses the duplex ADF function.
Service Manual Samsung Electronics 7-1

Setting Guide

7.1.2 Rear view

1 2 3 4 5

ADF connector extension telephone socket (EXT) telephone line socket (LINE) parallel port USB port

6 7 8 9

network port power receptacle power switch output support

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Service Manual Samsung Electronics

Setting Guide

7.1.3 Control panel overview

Keyboard: Used to enter characters. Used to store frequently dialed fax number and dial them with a touch of the buttons. Address Book: Allows you to store frequently used fax numbers in memory or search for stored fax numbers or email addresses. Also allows you to print an Address Book/Phone Book list. Resolution: Adjusts the document resolution for the current fax job. Redial/Pause: In Standby mode, redials the last number, or in Edit mode, inserts a pause into a fax number. Fax: Activates Fax mode. Copy: Activates Copy mode. Scan/Email: Activates Scan mode. Display: Shows the current status and prompts during an operation. Menu: Enters Menu mode and scrolls through the available menus. Scroll buttons: Scroll through the options available in the selected menu, and increase or decrease values.

11 12 13 14 15 16 17 18 19 20 21

OK: Confirms the selection on the screen. Back: Sends you back to the upper menu level. Status: Shows the status of your machine. Darkness: Adjusts the document brightness for the current copy job. Original Type: Selects the document type for the current copy job. Reduce/Enlarge: Makes a copy smaller or larger than the original. Duplex: Allows you to print documents on both sides of the paper. Toner Save: Allows you to save on toner by using less toner in printing. number keypad: dials a number or enters alphanumeric characters. On Hook Dial: Engages the telephone line. Stop/Clear: Stops an operation at any time. In Standby mode, clears/cancels the copy options, such as the darkness, the document type setting, the copy size, and the number of copies. Start: Starts a job.

3 4

5 6 7 8 9 10

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7-3

Setting Guide

7.2 Understanding the Status LED


The Status LED on the control panel shows the status of your machine. See the table below to know your machine's status. Status Off Description The machine is off-line. The machine is in Power Save mode. When data is received, or any button is pressed, it switches to on-line automatically. Green On Blinking The machine is on-line and can be used. When the backlight slowly blinks, the machine is receiving data from the computer. When the backlight fast blinks, the machine is printing data. Red On The toner cartridge is totally exhausted. Remove the old toner cartridge and install a new one. The drum cartridge is totally exhausted. Remove the old drum cartridge and install a new one. A paper jam has occurred. To solve the problem. The front cover is open. Close the front cover. There is no paper in the tray. Load paper in the tray. The toner cartridge installed is not a genuine cartridge, and you selected Stop at the NonGenuine Toner prompt. The lifespan of the toner cartridge is reached, and you selected Stop at the Toner Exhausted prompt. The machine has stopped due to a major error. Check the display message. Blinking A minor error occurs and the machine is waiting an error to be cleared. Check the display message. When the problem is cleared, the machine resumes. The toner cartridge installed is not a genuine cartridge, and you selected Continue at the NonGenuine Toner prompt. The lifespan of the toner cartridge is reached, and you selected Continue at the Toner Exhausted prompt. The toner cartridge is low. Order a new toner cartridge. You can temporarily improve print quality by redistributing the toner.

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Setting Guide

7.3 Finding more information


You can find information for setting up and using your machine from the following resources, either printed or onscreen.

Quick Install Guide

Provides information on setting up your machine and, therefore, be sure to follow the instructions in the guide to get the machine ready.

Online User's Guide

Provides you with step-by-step instructions for using your machine's full features, and contains information for maintaining your machine, troubleshooting, and installing accessories. This user's guide also contains the Software Section providing you with information on how to print documents with your machine on various operating systems, and how to use the supplied software utilities. Note : You can access the user's guides in other languages from the Manual folder on the printer software CD.

Network Printer User's Guide

Contained on the network utilities CD, provides you with information on setting up and connecting your machine to a network.

Printer Driver Help

Provides you with help information on printer driver properties and instructions for setting up the properties for printing. To access a printer driver help screen, click Help from the printer properties dialog box. If you have Internet access, you can get help, support, printer drivers, manuals, and order information from the Samsung website, www.samsungprinter.com.

Samsung website

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7-5

Setting Guide

7.4 System setup


This chapter gives you an overview of menus available on your machine and step-by-step instructions for setting up the machine's systems. This chapter includes: Menu overview Changing the display language Setting the date and time Changing the default mode Setting sounds Entering characters using the keyboard Entering characters using the number keypad Using the save modes Setting print job timeout

Menu overview
The control panel provides access to various menus to set up the machine or use the machine's functions. These menus can be accessed by pressing Menu. Refer to the following diagram. Menus available in Fax, Copy, or Scan mode vary.

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Setting Guide

7.4.1 Changing the display language


To change the language that appears on the control panel, follow these steps: 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Language appears and press OK. 4. Press the Scroll buttons until the language you want appears and press OK. 5. Press Stop/Clear to return to Standby mode.

7.4.2 Setting the date and time


The current date and time are shown on the display when your machine is on and ready to work. All of your faxes will have the date and time printed on them. 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Date & Time appears and press OK. 4. Enter the correct time and date using the number keypad. Month = 01 to 12 Day = 01 to 31 Year = requires four digits Hour = 01 to 12 (12-hour mode) 00 to 23 (24-hour mode) Minute = 00 to 59 You can also use the Scroll buttons to move the cursor under the digit you want to correct and enter a new number. 5. To s el ect AM or PM for 12-hour format, press the or button or any number button. When the cursor is not under the AM or PM indicator, pressing the or button immediately moves the cursor to the indicator. You can change the clock mode to 24-hour format (e.g. 01:00 PM as 13:00). For details, see the next section. 6. Press OK to save the time and date. When you enter a wrong number, Out of Range appears and the machine does not proceed to the next step. If this happens, simply reenter the correct number. 7. Press Stop/Clear to return to Standby mode.

Changing the clock mode


You can set your machine to display the current time using either a 12-hour or 24-hour format. 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Clock Mode appears and press OK. 4. Press the Scroll buttons to select the other mode and press OK. 5. Press Stop/Clear to return to Standby mode.
Service Manual Samsung Electronics 7-7

Setting Guide

7.4.3 Changing the default mode


You can switch this default mode between Fax mode and Copy mode. 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Default Mode appears and press OK. 4. Press the Scroll buttons until the default mode you want appears and press OK. 5. Press Stop/Clear to return to Standby mode.

7.4.4 Setting sounds


You can control the following sounds: Key Sound: Turns the key sound on or off. With this option set to On, a tone sounds each time a key is pressed. Alarm Sound: Turns the alarm sound on or off. With this option set to On, an alarm tone sounds when an error occurs or fax communication ends. Speaker: Turns on or off the sounds from the telephone line through the speaker, such as a dial tone or a fax tone. With this option set to Comm. which means "Common," the speaker is on until the remote machine answers. You can adjust the volume level using On Hook Dial. Ringer: Adjusts the ringer volume. For the ringer volume, you can select Off, Low, Mid, and High.

Speaker, ringer, key sound, and alarm sound


1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press the Scroll buttons until Sound/Volume appears and press OK. 3. Press the Scroll buttons until the sound option you want appears and press OK. 4. Press the Scroll buttons until the desired status or volume for the sound you have selected appears and press OK. 5. If necessary, repeat steps 3 through 5 to set other sounds. 6. Press Stop/Clear to return to Standby mode.

Speaker volume
1. Press On Hook Dial. A dial tone sounds from the speaker. 2. Press the Scroll buttons until you hear the volume you want. 3. Press On Hook Dial to save the change and return to Standby mode.

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Setting Guide

7.4.5 Entering characters using the keyboard


You can enter alphabet characters using the keyboard on the left side of the control panel. Especially this keyboard is arranged as like a normal keyboard for its better usability for user. In case of entering the machine ID or email addresses, it lets you enter letters easily.

Entering alphabet characters


You can enter the alphabet characters by just pressing the alphabet keys on the keyboard, as like a normal keyboard. To enter the uppercase characters, press Caps Lock button on the keyboard.

Entering numbers
You can enter the numbers by using the number keypad on the right side of the control panel.

Entering symbols
You can enter symbols by pressing the buttons on the upper part of the keyboard. To enter upper symbols on buttons, press and hold the Shift button and the symbol button simutaneously which you want to enter.

Entering international characters


You can enter the special multilingual characters using the international button. 1. Press the character button you want to enter. 2. Press the international button on the keyboard until the desired character you want displays. Example: To enter , press A key first. And then, press the international button three times until character shows. Refer to the table below for international character map.

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Setting Guide

7.4.6 Entering characters using the number keypad


As you perform various tasks, you may need to enter names and numbers. For example, when you set up your machine, you enter your name or your company's name, and the fax number.

Entering alphanumeric characters


1. When you are prompted to enter a letter, locate the button labeled with the character you want. Press the button until the correct letter appears on the display. For example, to enter the letter O, press 6, labeled with MNO. Each time you press 6, the display shows a different letter, M, N, O, and finally 6. You can enter special characters, such as space, plus sign, and etc. For details, see the below section. 2. To enter additional letters, repeat step 1. If the next letter is printed on the same button, move the cursor by pressing the right Scroll button and then press the button labeled with the letter you want. The cursor will move to the right and the next letter will appear on the display. You can enter a space by pressing 1 twice. 3. When you have finished entering letters, press OK.

Keypad letters and numbers

Correcting numbers or names


If you make a mistake while entering a number or name, press the left Scroll button to delete the last digit or character. Then enter the correct number or character.

Inserting a pause
With some telephone systems, you must dial an access code (9, for example) and listen for a second dial tone. In such cases, you must insert a pause in the telephone number. You can insert a pause while you are setting up one-touch dial numbers or speed dial numbers. To insert a pause, press Redial/Pause at the appropriate place while entering the telephone number. A - appears on the display at the corresponding location.

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Setting Guide

7.4.7 Using the save modes


Toner Save mode
Toner Save mode allows your machine to use less toner on each page. Activating this mode extends the life of the toner cartridge beyond what one would experience in the normal mode, but it reduces print quality. To turn this mode on or off, press Toner Save.

Power Save mode


Power Save mode allows your machine to reduce power consumption when it is not in actual use. You can turn this mode on and select a length of time for which the machine waits after a job is printed before it switches to a reduced power state. 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Power Save appears and press OK. 4. Press the Scroll buttons until On appears and press OK. 5. Press the Scroll buttons until the time setting you want appears and press OK. 6. Press Stop/Clear to return to Standby mode.

Scan Power Save mode


Scan Power Save mode allows you to save power by turning off the scan lamp. The scan lamp under the scanner glass automatically turns off when it is not in actual use to reduce power consumption and extend the life of the lamp. The lamp automatically wakes up after some warm-up time when you start scanning. You can set the length of time for which the scan lamp waits after a scan job is completed before it switches to the power save mode. 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Scan PWR Save appears and press OK. 4. Press the Scroll buttons until the time setting you want appears and press OK. 5. Press Stop/Clear to return to Standby mode.

7.4.8 Setting print job timeout


You can set the amount of time a single print job is active before it must print. The machine handles incoming data as a single job if it comes in within the specified time. When an error occurs while processing data from the computer and the data flow stops, the machine waits the specified time and then cancels printing if data flow does not resume. 1. Press Menu until System Setup appears on the bottom line of the display and press OK. 2. Press OK when Machine Setup appears. 3. Press the Scroll buttons until Job Timeout appears and press OK. 4. Press the Scroll buttons until the time setting you want appears and press OK. 5. Press Stop/Clear to return to Standby mode.
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Setting Guide

7.5 Network setup


7.5.1 Supported operating systems
The following table shows the network environments supported by the machine:

IPX/SPX: Internet Packet eXchange/Sequenced Packet eXchange TCP/IP: Transmission Control Protocol/Internet Protocol DHCP: Dynamic Host Configuration Protocol BOOTP: Bootstrap Protocol

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Setting Guide

7.5.2 Configuring TCP/IP


Your machine can be set up with a variety of TCP/IP network information, such as an IP address, a subnet mask, a gateway, and DNS addresses. There are several ways in which your machine can be assigned a TCP/ IP address, depending on your network. Static addressing: A TCP/IP address is assigned manually by the system administrator. Dynamic addressing via BOOTP/DHCP (default): A TCP/IP address is assigned automatically by the server.

Static addressing
To enter a TCP/IP address from your machine's control panel, take the following steps: 1. Press Menu until Network appears on the bottom line of the display and press OK. 2. Press OK when TCP/IP appears. 3. Press the Scroll buttons until Static appears and press OK. 4. Press OK when IP Address appears. 5. Enter a byte between 0 and 255 using the number keypad and press the Scroll buttons to move between bytes. Repeat this to complete the address from the 1st byte to the 4th byte. 6. When you have finished, press OK. 7. Repeat steps 5 and 6 to configure the other TCP/IP parameters: subnet mask and gateway address. 8. Press the Scroll buttons until Primary DNS appears and press OK. 9. Enter each byte of the address and press OK. 10. Press the Scroll buttons until Secondary DNS appears and press OK. 11. Enter each byte of the address and press OK. 12. Press Stop/Clear to return to Standby mode.

Dynamic addressing (BOOTP/DHCP)


To have a TCP/IP address assigned automatically by the server, take the following steps: 1. Press Menu until Network appears on the bottom line of the display. 2. Press OK when TCP/IP appears. 3. Press the Scroll buttons until DHCP or BOOTP appears and press OK. 4. Press Stop/Clear to return to Standby mode.

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Setting Guide

7.5.3 Configuring EtherTalk


EtherTalk is AppleTalk used in an Ethernet network. This protocol is widely used in Macintosh network environments. To use EtherTalk, take the following steps: 1. Press Menu until Network appears on the bottom line of the display and press OK. 2. Press the Scroll buttons until EtherTalk appears and press OK. 3. Press the Scroll buttons until On appears and press OK. 4. Press Stop/Clear to return to Standby mode. Restart your machine to apply new settings.

7.5.4 Configuring IPX frame types


To use IPX/SPX protocol networks (for example, Novell NetWare), the format of the network communication frames must be specified for the machine. In most cases, you can keep the Auto setting. However, you can manually set the frame type format, if required. Take the following steps to change the frame type format: 1. Press Menu until Network on the bottom line of the display and press OK. 2. Press the Scroll buttons until NetWare appears and press OK. 3. Press the Scroll buttons until the desired frame type appears. Auto: Automatically senses and limits the frame type to the first one detected. 802.2: Limits the frame type to IPX over IEEE 802.2 with IEEE 802.3 frames. All others will be discarded. 802.3: Limits the frame type to IPX over IEEE 802.3 frames. All others will be discarded. Ethernet II: Limits the frame type to IPX over Ethernet Frames. All others will be discarded. SNAP: Limits the frame type to IPX over SNAP with IEEE 802.3 frames. All others will be discarded. Off: The IPX/SPX protocol is disabled. 4. Press OK to save the selection. 5. Press Stop/Clear to return to Standby mode. Restart your machine to apply new settings.

7.5.5 Setting Ethernet speed


You can select the communication speed for Ethernet connections. 1. Press Menu until Network appears on the bottom line of the display and press OK. 2. Press the Scroll buttons until Ethernet Speed appears and press OK. 3. Press the Scroll buttons until the speed you want appears and press OK. 4. Press Stop/Clear to return to Standby mode. Restart your machine to apply new settings.

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Setting Guide

7.5.6 Restoring the network configuration


You can return the network configuration to its default settings. 1. Press Menu until Network appears on the bottom line of the display and press OK. 2. Press the Scroll buttons until Clear Setting appears and press OK. 3. Press OK when Yes appears to restore the network configuration. 4. Power the machine off and back on.

7.5.7 Printing a network configuration page


The Network Configuration page shows how the network interface card on your machine is configured. 1. Press Menu until Network appears on the bottom line of the display and press OK. 2. Press the Scroll buttons until Network Info. appears and press OK. 3. Press OK when Yes appears. The Network Configuration page prints out.

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8
Contents

Exploded View & Parts List

8. Exploded Views and Parts List


8.1 Main 8.2 Housing Scanner 8.3 OPE Cover 8.4 Platen Cover Ass'y 8.5 ADF Ass'y 8.6 DADF Ass'y 8.7 DADF Platen Cover Ass'y 8.8 DADF SUB Ass'y 8.9 Side Cover Ass'y 8.10 Cassette Ass'y 8.11 Exit Ass'y 8.12 Feeder Ass'y 8.13 MP Ass'y 8.14 Base Frame 8.15 Pick-up Ass'y 8.16 Drive Ass'y 8.17 Main Frame Ass'y 8.18 FuserAss'y 8.19 SCF Unit(Option Cassette) 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 8-20

Service Manual Samsung Electronics

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8.1 Main

Exploded View & Parts List

Service Manual
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SCX-6122FN

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SCX-6322DN 32 OPC DRUM


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Toner Cartridge 3 4

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41-2 41-1 41-3 26-3

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SCF

26-1

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Samsung Electronics

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Exploded View & Parts List

8.2 Housing Scanner

Service Manual Samsung Electronics

8-3

Exploded View & Parts List

8.3 OPE Cover

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Exploded View & Parts List

8.4 Platen Cover Ass'y

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33-6 33-5

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Service Manual Samsung Electronics

Service Parts List(SCX-6322DN/XAZ)


Service(SA:service available, SNA:service not avaialble) Drawer# 8.1-0 8.1-1-1 8.1-2 8.1-2-1 8.1-2-2 8.1-3 8.1-4 8.1-5 8.1-6 8.1-7 8.1-8 8.1-9 8.1-10 8.1-11 8.1-12 8.1-13 8.1-14 8.1-15 8.1-16 8.1-17 8.1-18 8.1-18-1 8.1-18-2 8.1-19 8.1-20 8.1-21 8.1-21-1 8.1-21-2 8.1-24 8.1-25 8.1-26 8.1-26-1 8.1-26-2 8.1-26-3 8.1-26-4 8.1-28 8.1-29 8.1-29-1 8.1-29-2 8.1-29-3 8.1-30 8.1-32 8.1-33 8.1-34 8.1-35 8.1-37 8.1-38 8.1-39 8.1-40 8.1-40-1 8.1-40-2 Description 22 PPM FLATBED MFP ELA HOU-SCANNER MEA UNIT-COVER PA EX PMO-TRAY EXT MP NE PMO-COVER PAPER EXIT MEA UNIT-CASSETTE MEA UNIT-COVER FRONT UNIT-LSU,600DPI,22 ELA HOU-SHIELD SMPS PBA SUB-LIU SUPPORTER ELA HOU-PICK UP PLUS ELA HOU-SIDE COVER ELA HOU-MP ELA HOU-BASE FRAME MEA UNIT-FEED ROLLER ELA HOU-FUSER E_COIL ELA HOU-FRAME MAIN MEA UNIT-EXIT ELA HOU-ENGINE DRIVE MEA UNIT-REAR COVER COVER-MAIN REAR DUMMY COVER-MAIN REAR PBA MAIN-CONTROLLER COVER-PANNEL MFP ELA HOU-DUCT FAN FAN-DC PMO-DUCT FAN SOLENOID-PICK UP PMO-COVER EXIT REAR MEA UNIT-GUIDE CST PA PPR-SHEET/GUIDE PAPER PMO-GUIDE CST RAIL SHEET-FEED IPR-GUIDE CASSETTE PAPER PMO-DUMMY BASE FRAME ELA HOU-SHIELD MAIN SHIELD-P_MAIN BOARD HARNESS-INLET CBF HARNESS-LIU GND PMO-COVER FEED AY PMO-GUIDE PAPER OUT SHEET-CONNECTOR CBF HARNESS-LSU HARNESS-HVPS HARNESS-MAIN_MOTOR GEAR-PICK_UP IPR-SHIELD SMPS UPPER MEA UNIT-HOLD GND ASS'Y SPRING ETC-PLATE TR SPRING ETC-TR_L SEC_Code SCX-6322DN/XAZ JC96-04180X JC97-01556C JC72-00354D JC72-00786C JC97-01736D JC97-01572C JC59-00014C JC96-04178A JC92-01793D 6103-000101 JC96-02715C JC96-02183D JC96-02182B JC96-04010C JC97-01850A JC96-03021C JC96-04012A JC97-01643D JC96-04183A JC97-01851D JC63-00192C JC63-00191B JC92-01792D JC63-01089C JC96-02311A JC31-00012A JC72-00807A JC33-00007A JC72-00790B JC97-01624B JC72-00836A JC72-00791B JC63-00078A JC70-00244A JC72-00789B JC96-04182A JC63-01092A JC39-00604A JB39-00103A JC72-00801A JC72-00835B JC63-00072A JC39-00336A JC39-00590A JC39-00598B JC66-00335A JC70-00248A JC97-01574A JC61-70203A JC61-70961A QT'y 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Service SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SNA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.1-40-3 8.1-40-4 8.1-41 8.1-41-1 8.1-41-2 8.1-41-3 8.1-44 8.1-45 8.1-46 8.1-47 8.1-48 8.1-49 8.1-50 8.1-51 8.2-0 8.2-1 8.2-2 8.2-3 8.3-0 8.3-1 8.3-2 8.3-3 8.3-4 8.3-5 8.3-7 8.3-8 8.3-9 8.3-10 8.3-11 8.3-12 8.3-13 8.3-14 8.3-15 8.3-16 8.3-17 8.3-18 8.3-19 8.3-20 8.3-21 8.3-23 8.4-33 8.4-33-1 8.4-33-2 8.4-33-2-1 8.4-33-2-2 8.4-33-2-4 8.4-33-3 8.4-33-4 8.4-33-5 8.4-33-6 8.4-33-7 8.4-33-10 8.4-34 8.4-34-1 8.4-34-2 8.4-34-3 Description PMO-BUSH PMO-HOLDER GND TR MEA UNIT-HOLD GEAR ASS'Y SPRING ETC-TR_R PMO-BUSH PMO-HOLDER GEAR TR PMO-CAM JAM REMOVE PMO-LOCKER DEVE PMO-LEVER JAM REMOVE HARNESS-POWER_SWITCH GEAR-TRANSFER PMO-BEARING SHAFT MEC-TRANSFER ROLLER PMO-COVER BRKT MOTER ELA HOU-SCANNER ELA HOU-DADF ELA HOU-OPE ELA HOU-PLATEN ELA HOU-OPE COVER-DUMMY COVER-OPE KEY-M_STOP CLEAR KEY-M_START BLACK KEY-M_TEL KEY-M_FAX KEY-M_ON HOOK KEY-M_MENU LENS-STATUS RUBBER-TEL RUBBER-MODE RUBBER-MENU COVER-LCD KEY-M_MODE SCAN KEY-M_MODE COPY KEY-M_MODE FAX RUBBER-FAX RUBBER-EMAIL ELA UNIT-OPE PBA SUB-QWERTY SCREW-TAPTITE ELA HOU-SCAN UPPER PMO-COVER SCAN UPPER MEA UNIT-DUMMY UPPER PMO-DUMMY UPPER MCT-GLASS ADF SHEET-DUMMY UPPER SHEET ABS-REGI_EDGE SCREW-TAPTITE TAPE ETC-DOUBLE TAPE SMALL TAPE ETC-DOUBLE TAPE LARGE MCT-GLASS SCANNER(LEGAL) IPR-HOLDER GLASS ELA HOU-SCAN LOWER COVER-SCAN LOWER PMO-COVER DUMMY LOWER SCREW-TAPTITE SEC_Code JC72-40228A JC72-00883A JC97-01573A JC61-70906A JC72-40228A JC72-00884A JC72-00799A JC72-00805A JC72-00804A JC39-00601C JC66-40947A JC72-41191A JC75-00148A JC72-00834A JC96-04180X JC96-02943B JC96-04170X JC96-04171A JC96-04170X JC63-01155N JC63-01156X JC64-00242A JC64-00243A JC64-00239A JC64-00241A JC64-00249A JC64-00248A JC67-00198A JC73-00246A JC73-00247A JC73-00230A JC63-01157A JC64-00247A JC64-00245A JC64-00246A JC73-00248A JC73-00245A JC96-03994C JC92-01791D 6003-000154 JC96-04034B JC72-00758B JC97-02800A JC72-00759D JC74-00019A JC63-00074A JC72-00809B 6003-000154 JC02-00013A JC02-00012A JC74-00018A JB70-00148A JC96-04172A JC63-00157B JC72-00753B 6003-000154 QT'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17 1 1 1 1 1 1 1 2 3 2 1 3 1 1 1 15 Service SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SA SA SNA SNA SA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.4-34-4 8.4-34-5 8.4-34-6 8.4-34-7 8.4-34-8 8.4-34-9 8.4-34-11 8.4-34-12 8.4-34-13 8.4-34-14 8.4-34-15 8.4-34-16 8.4-34-17 8.4-34-18 8.4-34-18-1 8.4-34-18-2 8.4-34-18-3 8.4-34-18-4 8.4-34-18-5 8.4-34-18-6 8.4-34-18-7 8.4-34-18-8 8.4-34-19 8.4-34-21 8.4-34-22 8.4-34-23 8.4-34-24 8.4-34-25 8.4-34-26 8.4-34-27 8.4-34-28 8.4-34-28 8.6-0 8.6-1 8.6-2 8.6-3 8.6-4 8.6-5 8.6-5-1 8.6-5-2 8.6-5-3 8.6-5-4 8.6-5-5 8.6-5-6 8.6-5-7 8.6-5-8 8.7-0 8.7-1 8.7-2 8.7-3 8.7-4 8.7-5 8.7-6 8.7-7 8.7-8 8.7-9 Description ICT-INSERT SHAFT PMO-PULLEY PMO-HOLDER BELT RING-E ELA HOU-CCD MODULE BELT-TIMING GEAR HOLDER-M-CCD(UMAX) SPRING ETC-EXIT IPR-BRK SCAN BD COVER-CCD CABLE PMO-LEVER SENSOR SPRING ETC-BELT SCREW-TAPPING ELA HOU-SCAN MOTOR BRACKET-MOTOR PLATEN SCREW-TAPTITE GEAR-IDLE GEAR-REDUCTION73/37 GEAR-TIMING PMO-HOLDER BELT RING-E MOTOR STEP-SCAN CABLE CLAMP SCREW-TAPTITE CBF HARNESS-OPE CBF HARNESS-SCAN MOTOR CBF HARNESS-DRIVER GND CBF SIGNAL-CCD FFC CBF HARNESS-SCAN_DSUB ELA UNIT-CORE SHAFT-CCD(UMAX) IPR-CHANNEL BASE FRAME ELA HOU-DADF ELA HOU-COVER PLATEN COVER-FRONT COVER-REAR ELA HOU-DADF SUB MEA UNIT-TX STACKER PMO-TX STACKER GUIDE-DOC_LEFT GUIDE-DOC_RIGHT IPR-WASHER SPRING CU PMO-GEAR PINION PMO-ACTUATOR LENGTH PMO-TX STACKER LOWER SPRING ETC-TORSION DOC (CC2-F) ELA HOU-COVER PLATEN COVER-PLATEN PMO-EXTENTION PLATEN GUIDE-EXTENTION PPR-SPONG SHEET PMO-ROLL PINCH IPR-P_PINCH(SCAN) SHAFT-PINCH PMO-ACTUATOR SENSOR SCAN PBA SUB-GATE SEC_Code JB70-00154A JB72-00763A JB72-00764A 6044-000125 JC96-02759B 6602-001084 JC61-00703A JB61-70939A JC70-00228A JC63-00158B JC72-00755A JB61-00059A 6002-000175 JC96-02751A JC61-00702A 6003-000154 JB66-00083A JC66-00530A JC66-00531A JB72-00764A 6044-000125 JB31-00011A 6502-000132 6003-000154 JC39-00340A JB39-00077A JB39-00065A JC39-00236A JC39-00338A JB96-01381A JC66-00532A JC70-00239A JC96-02943B JC96-02942B JC63-00200B JC63-00201B JC96-02973B JC97-01840B JC72-01253B JC61-00739B JC61-00740B JF70-10616A JF72-41354A JC72-01250B JC72-01254B JB61-00076A JC96-02942B JC63-00198B JC72-01251B JC61-00746B JC72-00751B JG72-40663A JC70-00468A JC66-00659A JC72-00746A JC92-01562A QT'y 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 2 1 1 8 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 2 1 1 Service SNA SA SA SA SA SA SA SNA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SNA SNA SA SA SNA SA SA SA SA SA SNA SA SA SA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SNA SNA SA SA SNA SA SA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.7-10 8.7-11 8.7-12 8.7-13 8.8-0 8.8-1 8.8-1-1 8.8-1-2 8.8-1-4 8.8-1-5 8.8-1-6 8.8-1-7 8.8-1-8 8.8-1-9 8.8-1-10 8.8-1-11 8.8-1-12 8.8-1-13 8.8-1-14 8.8-1-15 8.8-2 8.8-3 8.8-4 8.8-5 8.8-6 8.8-7 8.8-8 8.8-9 8.8-10 8.8-11 8.8-11-1 8.8-11-2 8.8-11-3 8.8-11-4 8.8-11-5 8.8-11-6 8.8-12 8.8-13 8.8-14 8.8-15 8.8-16 8.8-17 8.8-18 8.8-19 8.8-20 8.8-21 8.8-22 8.8-23 8.8-24 8.8-26 8.8-27 8.8-28 8.8-29 8.8-30 8.8-31 8.8-32 Description MEA UNIT-HINGE(MCK2) PLATE-P-DUMMY PLATEN SPRING ETC-CHARGE SPRING ETC-TORSION DOC (CC2-F) ELA HOU-DADF SUB MEA UNIT-COVER OPEN COVER-OPEN PMO-STOPPER EXIT ROLLER-REGI PMO-LEVER OPEN SPRING ETC-KNOCKUP,MP PBA SUB-REGI PMO-ACTUATOR REGI COVER-SENSOR SPRING ETC-TORSION DOC (CC2-F) BUSH-6_D RING-E GROUND-P DUPLEX COVER-HARNESS CBF HARNESS-LIU GND GUIDE-SCAN GROUND-P_SCAN ROLLER GROUND-P_EXIT ROLLER PBA SUB-SENSOR_IF IPR-BRKT WHITE BAR SPRING ETC-WHITE BAR SHEET-GUIDE PAPER ROLLER-EXIT GEAR-DADF_EXIT31 MEA UNIT-COVER EXIT COVER-EXIT SPRING ETC-WHITE BAR PMO-ROLLER IDLE SCAN SHAFT-EXIT IDLE TAPE ETC-ANTI BRUSH GROUND-P-EXIT COVER ROLLER-SCAN PMO-BUSHING HOLDER SPRING ETC-CLUTCH GEAR-DADF_SCAN31 MEA UNIT-PICK_UP MEP-CLUTCH SMALL ELA HOU-DUPLEX MOTOR MOTOR STEP-DUPLEX IPR-GUARD C/O S/W CBF HARNESS-COVER_OPEN MOTOR STEP-DADF ELA HOU-DADF MOTOR COVER-P GEAR GEAR-DADF24(A) PMO-GATE DUPLEX PBA SUB-DADF CBF HARNESS-CLUTCH_IF CBF D SUB CABLE-DADF PMO-ACTUATOR SCAN PMO-ACTUATOR DUPLEX SEC_Code JC97-01839A JC61-00819A JC61-70925A JB61-00076A JC96-02973B JC97-01844B JC63-00195B JC72-41396B JC66-00587A JC72-01256B JC61-00483A JC92-01561A JC72-01261A JC63-00197B JB61-00076A JC61-00423A 6044-000125 JC63-00315A JC63-00408B JB39-00103A JC61-00738B JC63-00249A JC63-00250A JC92-01556A JC70-00225A JC61-00548A JC63-00185A JC66-00588A JC66-00571A JC97-01841B JC63-00196B JC61-00548A JC72-00906A JC66-00661A JC02-00014A JC63-00203A JC66-00585A JG72-40732A JB61-70922A JC66-00570A JC97-01848A JC47-00003C JC96-02940A JC31-00034A JC70-00218A JC39-00332A JC31-00033A JC96-02941A JC63-00307A JC66-00565A JC72-01255A JC92-01554B JC39-00327A JC39-00359A JC72-01249A JC72-01263A QT'y 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 1 1 1 2 2 2 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Service SA SA SNA SA SNA SA SA SA SNA SNA SA SA SNA SA SA SA SA SNA SNA SA SNA SNA SNA SA SA SA SNA SA SA SNA SNA SA SA SA SNA SNA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.8-33 8.8-34 8.8-36 8.8-37 8.8-38 8.8-39 8.8-39-1 8.8-39-2 8.8-39-3 8.8-39-4 8.8-39-5 8.8-39-6 8.8-39-7 8.8-40 8.8-40-1 8.8-40-2 8.8-40-3 8.8-41 8.8-42 8.8-43 8.8-44 8.8-45 8.8-46 8.9-0 8.9-1 8.9-1-1 8.9-1-2 8.9-1-3 8.9-1-4 8.9-1-5 8.9-1-6 8.9-1-7 8.9-1-8 8.9-1-9 8.9-1-10 8.9-1-11 8.9-1-12 8.9-1-13 8.9-1-13 8.9-1-14 8.9-1-15 8.9-1-16 8.9-1-17 8.9-1-18 8.9-1-19 8.9-1-20 8.9-2 8.9-2-1 8.9-2-2 8.9-2-3 8.9-2-5 8.9-2-6 8.9-2-7 8.9-2-8 8.9-2-8-1 8.9-2-8-2 Description CBF HARNESS-DADF_GND ROLLER-DUPLEX GUIDE-DUPLEX_INNER GUIDE-DUPLEX_LOWER MEA UNIT-GUIDE DUPLEX MEA UNIT-GUIDE_P UP GUIDE-PICK_UP_UPPER MEA UNIT-HOLDER RUB PBA SUB-PAPER SEN PBA SUB-EXIT_OPEN PMO-ACTUATOR DOC GUIDE-PICK_UP_LOWER SPRING ETC-TORSION DOC (CC2-F) MEA UNIT-SUPPORT P UP SUPPORT-PICK UP SPRING ETC-PICKUP GUIDE-DOC SENSOR BUSH-10_D BUSH-6_D BUSH-6_D(L) SHAFT-GATE_DUPLEX SHAFT-REGI CBF HARNESS-SENSOR_IF ELA HOU-SIDE COVER MEA UNIT-DUPLEX IPR-E-PLATE SAW(MCK2) IPR-BRACKET GUIDE B PMO-HOLDER SAW IPR-BRACKET GUIDE A PMO-FEED FRAME SPRING ETC-FEED PMO-BUSHING FEED GEAR-DUP IDLER 17 GEAR-MP/DUP DRV RING-CS IPR-BRKT GROUND TR PMO-BUSHING TX(B4) IPR-BRKT GROUND A PMO-SHAFT DUP DRIVER RPR-RUBBER EXIT IPR-BRKT G DUP PMO-GP LOWER DP PMO-ROLLER_EXIT SPRING ETC-FUSER EXIT CBF HARNESS-OPE GND IPR-BRKT GROUND B MEA UNIT-SIDE SUB PMO-GUIDE DP SIDE GUIDE-SIDE_PUSH PMO-LOCKER OPEN PMO-LOCKER SIDE R SPRING ETC-LOCKER TORSION PMO-TIE STOPPER MEA UNIT-TRAY PMO-TRAY CASE MP PMO-TRAY EXT MP SEC_Code JC39-00334A JC66-00589A JC61-00737B JC61-00735B JC97-01843A JC97-01847B JC61-00733B JC97-01846B JC92-01783A JC92-01564A JC72-01248A JC61-00732B JB61-00076A JC97-01845B JC61-00742B JC61-00482A JC61-00788B JC61-00720A JC61-00423A JC61-00884A JC66-00683A JC66-00662A JC39-00344A JC96-02183D JC97-01578B JC70-10232D JC70-00234A JC72-41213B JC70-00229A JC72-00731A JC61-00478A JC72-00730A JC66-00341A JC66-00346A 6044-000001 JC70-00231A JG72-40744A JC70-00232A JC72-00764A JC73-10203A JC70-00233A JC72-00732A JC72-40361A JC61-70976A JC39-00036A JC70-00230A JC97-01909B JC72-00806A JC61-00919B JC72-00762D JC72-00763C JC61-00479A JC72-00766A JC97-01577C JC72-00776B JC72-00778D QT'y 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 2 8 2 1 1 1 1 1 1 1 1 1 1 2 1 3 1 2 1 4 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 Service SA SA SA SA SA SA SNA SA SNA SA SA SNA SA SA SNA SA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SNA SNA SA SA SA SA SNA SA SA SA SA SA SA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.9-2-8-3 8.9-2-8-4 8.9-2-8-5 8.9-2-8-6 8.10-1 8.10-2 8.10-3 8.10-5 8.10-6 8.10-7 8.10-8 8.10-9 8.10-10 8.10-11 8.10-12 8.10-13 8.10-14 8.10-17 8.10-18 8.10-19 8.10-20 8.10-21 8.10-22 8.11-0 8.11-2 8.11-3 8.11-4 8.11-5 8.11-6 8.11-7 8.11-8 8.11-9 8.11-10 8.11-11 8.11-12 8.11-13 8.11-14 8.11-15 8.11-16 8.11-16 8.11-17 8.11-18 8.11-19 8.11-20 8.11-21 8.11-22 8.11-23 8.11-24 8.12-0 8.12-1 8.12-3 8.12-4 8.12-5 8.12-6 8.12-7 8.12-8 Description PMO-SIDE GUIDE MP PMO-TRAY COVER MP IPR-GUIDE LATCH PMO-TRAY LINK MP PMO-IMPACT CASSETTE PLATE-P_GUIDE PAPER IPR-PLATE K/UP PMO-COVER CASSETTE PMO-FRAME CASSETTE GUIDE-FRONT CST PLUS PMO-GUIDE REAR GUIDE-P-SIDE CST PMO-LOCKER PLATE PAD-CST PLUS SPRING ETC-LOCKER,PLATE SPRING-CS SPRING-CS GUIDE-SIDE HANDLE IPR-P-FINGER LEFT BUSH-M-FINGER,F WASHER-PLAIN SPRING ETC-WHITE BAR GUIDE-SUB WALL MEA UNIT-EXIT PMO-GUIDE-EXIT LOWER SPRING ETC-EXIT LOWER IDLE HOLDER-EXIT(MC) PMO-ROLLER FD F PMO-ROLLER FD R SPRING ETC-EXIT ROLL FD SHAFT-IDLE_LOWER PMO-ROLLER_EXIT PMO-GUIDE_EXIT UPPER MEC-ROLLER EXIT DRIVE PMO-BEARING LARGE DP PMO-ROLLER DECURL PMO-BUSHING DP PMO-BEARING LARGE DP PMO-HOLDER PAD,MP GEAR-DUPLEX PMO-PULLEY DUPLEX RING-C BELT-TIMING GEAR IPR-GROUND-EXIT PMO-LEVER_STACKING MEC-BRUSH ANTISTATIC SCREW-TAPTITE PBA SUB-BIN_FULL_SEN MEA UNIT-FEED ROLLER PMO-FRAME FEED GEAR-MP/DUP DRV ICT-SHAFT FEED PMO-BUSHING_P/U,MP RING-E RING-CS BRACKET-PM_FEED(25) SEC_Code JC72-00547A JC72-00777D JB70-10906A JC72-00857C JC72-00877C JC61-00831A JC70-00221A JC72-00795B JC72-00716B JC61-00825C JC72-00717C JC61-00826A JC72-41210A JC69-00474A JG61-70531A 6107-001172 6107-001172 JC61-00824C JC70-00325A JC61-00653A 6031-000021 JC61-00548A JC61-00840B JC97-01643D JC72-00710A JC61-00484A JC61-00547A JC72-41007A JC72-41008A JC61-70911A JC66-00715A JC72-40361A JC72-00708B JC75-00166A JC72-00885A JC72-00833A JC72-01345A JC72-00885A JC72-00771A JC66-40912A JC72-40980A 6044-000159 6602-001084 JC70-00252A JC72-00709B JC75-00095A 6003-000154 JC92-01400B JC97-01850A JC72-00821A JC66-00346A JC70-00267A JC72-41364A 6044-000125 6044-000001 JC61-00849A QT'y 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 4 4 4 4 2 1 4 1 2 2 4 1 1 1 1 2 4 1 1 1 1 3 1 1 1 1 1 2 2 1 1 Service SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SNA SA SA SA SNA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SNA SNA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.12-9 8.12-11 8.12-12 8.12-13 8.12-14 8.12-15 8.12-16 8.12-17 8.12-18 8.12-19 8.12-20 8.12-21 8.12-22 8.13-0 8.13-2 8.13-3 8.13-5 8.13-7 8.13-8 8.13-9 8.13-10 8.13-11 8.13-12 8.13-13 8.13-14 8.13-15 8.13-17 8.13-18 8.13-19 8.13-20 8.13-21 8.13-22 8.13-23 8.13-24 8.13-25 8.14-0 8.14-1 8.14-2 8.14-3 8.14-5 8.14-6 8.14-7 8.14-8 8.14-9 8.14-10 8.14-11 8.14-12 8.14-13 8.14-14 8.14-15 8.14-17 8.14-18 8.14-19 8.14-20 8.14-21 8.14-22 Description PMO-ROLLER FEED PMO-HOLDER PINCH SUB PMO-ROLLER FEED L HOLDER-PUSH_FEED_CST PMO-HOLDER PINCH M PMO-SUB HOLDER FEED SPRING ETC-FEED MP WASHER-PLAIN PMO-ROLLER FEED S IPR-SHAFT FEED IDLER SHEET-FEEDER PMO-ROLLER PINCH FEED RING-C ELA HOU-MP SCREW-TAPTITE RING-E SPRING ETC--CAM MP SPRING ETC-KNOCKUP,MP IPR-BRACKET SOLENOIDE PMO-HOLDER CAM MPF PMO-GEAR P/U MPF PMO-ROLLER CAM.MP PMO-ACTUATOR,MP PMO-ADJUSTER,MP PMO-CAM PICK UP,MP PMO-FRAME MP PMO-HOLDER SENSOR,MP PMO-HOUSING PICK UP,MP PMO-PLATE KNOCK UP,MP PMO-IDLE PICK UP MP RPR-RUBBER PICK UP,MP RPR-RCT PAD PICKUP,MP PAD-MP(PLUS) PBA SUB-MP SEN PMO-BUSHING_P/U,MP ELA HOU-BASE FRAME PMO-BASE FRAME PMO-COVER FRONT DUMMY SPRING ETC-TORSION SCREW-TAPTITE IPR-CHANNEL BASE FRAME SCREW-TAPTITE FOOT-ML80 IPR-GROUND PLATE B(BASE) SCREW-TAPTITE ELA M/M-AUD SPEAKER BRACKET-M-PUSH DEVE SPRING ETC-DEVE REAR IPR-GROUND PLATE SCF CBF HARNESS-SCF FAN-DC CARDINAL SHAFT-DEVE_BOTTOM SPRING ETC-DEVE FRONT HOLDER-M_ROLLER BOTTOM HOLDER-CATCH CST(MC2) BATTERY-NIH(2ND) SEC_Code JC72-00727A JC72-00725A JC72-40261A JC61-00871A JC72-00724A JC72-40266A JC61-00481A 6031-000021 JC72-40262A JC70-10230A JC63-00259A JC72-01315A 6044-000159 JC96-02182B 6003-000154 6044-000125 JC61-00003A JC61-00483A JC70-00237A JC72-00055A JC72-00056A JC72-00761A JC72-00767A JC72-00768A JC72-00769A JC72-00770B JC72-00772A JC72-00773A JC72-00775A JC72-41027A JC73-00089A JC73-00090A JC69-00494A JC92-01362A JC72-41364A JC96-04010C JC72-00779B JC72-00785B JC61-00486A 6003-000154 JC70-00239A 6003-000154 JC61-40001A JC70-00241A 6003-000154 JC96-01607A JC61-00789A JC61-00550A JC70-00243A JC39-00082A JC31-00027B JC66-00684A JC61-00551A JC61-00855A JC61-00857A 4302-001183 QT'y 1 1 1 1 1 1 1 3 1 4 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 12 1 5 2 1 1 1 2 1 1 1 1 1 1 1 1 1 Service SA SA SA SNA SA SA SA SNA SA SA SNA SNA SA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SA SNA SA SNA SNA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.14-23 8.14-24 8.15-0 8.15-1 8.15-2 8.15-3 8.15-4 8.15-6 8.15-7 8.15-8 8.15-9 8.15-10 8.15-11 8.15-13 8.15-14 8.15-15 8.16-0 8.16-2 8.16-3 8.16-7 8.16-8 8.16-9 8.16-11 8.16-12 8.16-13 8.16-14 8.16-15 8.16-16 8.16-17 8.16-18 8.16-19 8.16-20 8.16-21 8.16-22 8.16-23 8.16-24 8.16-25 8.16-26 8.16-27 8.17-0 8.17-1 8.17-2 8.17-3 8.17-4 8.17-5 8.17-7 8.17-9 8.17-10 8.17-11 8.17-12 8.17-13 8.17-14 8.17-15 8.17-16 8.17-17 8.17-18 Description STOPPER-M-FAN80 PBA SUB-AIR_TMP ELA HOU-PICK UP PLUS IPR-GND FEED IPR-GND INPUT IPR-GUIDE INPUT PMO-M-ACTUATOR_NO PAPER PBA SUB-PTL PMO-FEED SENSOR PMO-GUIDE PAPER PMO-HOLDER SENSOR FEED PMO-LENS TONER SENSOR PMO-PTL PATH PMO-BUSHING_P/U,MP HOUSING-M-PICKUP LARGE HOUSING-M-PICKUP SMALL ELA HOU-ENGINE DRIVE MOTOR STEP-MCK2(MAIN) PMO-IMPELLER_DRV GEAR-71/23 GEAR-OPC53/37 GEAR-86/23 GEAR-31/19 GEAR-RDCN FEED INNER GEAR-DEVE DRV GEAR-HUB CLUTCH PMO-DEV/COUPLING GEAR-RDCN FEED OUTER GEAR-OPC DRV MEC-BRAKE GEAR GEAR-OPC 55/31 BRACKET-P-BRAKE GEAR-FEED DRV GEAR-FUSER DRV INNER GEAR-GEAR FUSER DRV OUTER GEAR-SWING DRV GEAR-EXIT/U,ID LINK-P-DUPLEX RING-C ELA HOU-FRAME MAIN PMO-FRAME MAIN PMO-LENS TONER SENSOR PBA SUB-TONER_RX IPR-GND OPC HARNESS-OPC GND SCREW-TAPPING PMO-CAP CONNECTOR L PMO-CAP CONNECTOR U IPR-GUARD C/O S/W IPR-GND TERMINAL CBF HARNESS-COVER_SW GEAR-EXIT,IDLE(Z17) SCREW-TAPTITE GROUND-P-FUSER_MC2 RING-CS SPRING ETC-CLUTCH SEC_Code JC61-00667A JC92-01568A JC96-02715C JC70-00238A JC70-00235A JC70-00222A JC72-01313A JC92-01361A JC72-00721A JC72-00722B JC72-00726A JC72-00803A JC72-00822A JC72-41364A JC61-00822A JC61-00823A JC96-04183A JC31-00020C JC72-00825A JC66-00345A JC66-00580A JC66-00337A JC66-00350A JC66-00342A JC66-00338A JC66-00340A JC72-00743A JC66-00343A JC66-00347A JC75-00163A JC66-00581A JC61-00853A JC66-00348A JC66-00333A JC66-00334A JC66-00349A JC66-40211B JC66-00576A 6044-000159 JC96-04012A JC72-00800A JC72-00803A JC92-01360B JC70-00216A JC39-00592A 6002-000175 JC72-00463A JC72-00465A JC70-00218A JC70-00219A JC39-00360A JC66-40964A 6003-000154 JC63-00409A 6044-000001 JB61-70922A QT'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 6 2 Service SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SNA SNA SNA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA


Service(SA:service available, SNA:service not avaialble) Drawer# 8.17-19 8.17-20 8.17-21 8.17-22 8.17-23 8.17-24 8.17-25 8.17-26 8.17-27 8.17-28 8.17-29 8.17-30 8.17-36 8.17-37 8.17-38 8.17-38 8.18-0 8.18-1 8.18-2 8.18-3 8.18-4 8.18-5 8.18-5-1 8.18-5-2 8.18-6 8.18-7 8.18-8 8.18-9 8.18-10 8.18-11 8.18-12 8.18-13 8.18-14 8.18-15 8.18-16 8.18-17 8.18-18 8.18-19 8.18-20 8.18-21 8.18-22 8.18-23 8.18-24 8.18-25 8.18-26 8.18-27 8.18-28 8.18-29 Replacement Replacement Description GEAR-EXIT/U,ID IPR-GND EXIT IPR-TERMINAL OPC HOUSING-M-TERMINAL IPR-TERMINAL GND IPR-TERMINAL TR IPR-TERMINAL BLADE IPR-TERMINAL SUPPLY PMO-HOUSING TERMINAL IPR-TERMINAL FU NUT-HEXAGON SCREW-MACHINE HARNESS-FUSER HARNESS-OPC_FUSER CBF HARNESS-THERM HARNESS-H_VOLTAGE ELA HOU-FUSER E_COIL ELA UNIT-HEAT ROLLER MEA UNIT-ACTUATOR PEX-ROLLER F/UP(2) IPR-PIN ROLLER EXIT MEA UNIT-CLAW SPRING ETC-SAPERATION PMO-GUIDE CLAW BRUSH-CARBON SPRING-CS SCREW-MACHINE COVER-M-BRUSH SCREW-TAPTITE ELECTRODE-P-FRONT THERMOSTAT SCREW-MACHINE THERMISTOR-NTC NPR-ELECTRODE M SCREW-TAPTITE ELECTRODE-P-GEAR PMO-UPPER FUSER NUT-HEXAGON SPRING ETC-ACTUATOR6G LEVER-M-JAM R ROLLER-PRESSURE PMO-LOWER FUSER IPR-GROUND FU SPRING ETC-PR(7300) BUSH PMO-GUIDE INPUT LEVER-M-JAM F BUSH-HEAT ROLLER BOX-MAIN CBF-POWER CORD SEC_Code JC66-40211B JC70-00214A JC70-00298A JC61-00723A JC70-00272A JC70-00271A JC70-00269A JC70-00270A JC72-41010A JC70-10961A 6021-000222 6001-000568 JC39-00600B JC39-00593A JC39-00377A JC39-00589A JC96-03021C JC96-03020C JC97-01611B JC72-20902A JC70-00064A JC97-01587B JC61-70909A JC72-00376B JC67-00067A 6107-001172 6001-000568 JC63-00353A 6003-000154 JC70-00469A 4712-001027 6001-000568 1404-001340 JC71-00030A 6003-000154 JC70-00470A JC72-01318A 6021-000222 JC61-00485A JC66-00679A JC66-00691A JC72-01316A JC70-00259A JC61-00056A JC66-10901A JC72-00817A JC66-00678A JC61-01702A JC69-01018E 3903-000020 QT'y 3 1 2 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 1 3 3 4 1 1 2 2 2 2 5 1 1 2 1 1 4 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 Service SA SA SNA SA SA SA SA SA SA SA SNA SNA SA SA SA SA SA SNA SA SA SNA SA SA SA SA SA SNA SNA SA SNA SA SA SA SA SNA SNA SNA SNA SA SNA SNA SNA SA SA SA SA SNA SNA SA SA

Block diagram

9. Block Diagram
9.1 SCX-6122FN Block Diagram

Service Manual Samsung Electronics

9-1

Block diagram

9.2 SCX-6322DN Block Diagram

9-2

Service Manual Samsung Electronics

Connection Diagram

10

10. Connection Diagram


10.1 SCX-6122FN Connection Diagram

Service Manual Samsung Electronics

10-1

Connection Diagram

10.2 SCX-6322DN Connection Diagram

10-2

Service Manual

Schematic Diagram

11. Schematic Diagrams


3 4 7 5 6 8

11.1 Main board(1/11)

11
A

JTAG

3216 C

0.4%

PBA TEST MODE

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CHORUSm 1/2
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11-1

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Main board(2/11)
Schematic Diagram
3 4 5 6 7 8

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ELBRUZ MAIN
CHORUSm 2/2
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Main board(3/11)
Schematic Diagram
3 4 5 6 7 8

FLASH MEMORY CONFIG. TABLE


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FLASH MEMORY
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Samsung Electronics

11-3

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Main board(4/11)
Schematic Diagram

NOT USED

ELBRUZ MAIN
SDRAM

11-4

Service Manual Samsung Electronics

This Document can not be used without Samsungs authorization.

Main board(5/11)
Schematic Diagram
3 5 6 7 8 4

NOT USED A

B
NOT USED

3301-000344

NOT USED NOT USED

Not Used when Mass Production is started

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P1284 & USB 2.0
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Main board(6/11)
Schematic Diagram
3 5 7 4 6 8

LIU

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SILAB MODEM
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Main board(7/11)
Schematic Diagram
3 4 5 6 7 8

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

3216

3216

NOT USED

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CCD I/F

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ELBRUZ MAIN
CCD Controller
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Samsung Electronics

11-7

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Main board(8/11)
Schematic Diagram
3 4 5 6 7 8

DADF MODEL ADF MODEL ADF MODEL

ADF MODEL

SCAN_SUB
STITCHING_CAP

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FDI
3 4 5 6

SCAN_SUB & FDI


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Main board(9/11)
Schematic Diagram
3 4 5 6 7 8

MAIN MOTOR

LSU I/F

Not Used

EXIT MOTOR

SCF

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LSU & SCF & MAIN MOTOR
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Samsung Electronics

11-9

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Main board(10/11)
Schematic Diagram
3 7 8 4 5 6

B
TONER_TX

HVPS

SMPS

NOT USED

FUSER ON

Engineer

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THERMISTOR

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SMPS & HVPS I/F
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Main board(11/11)
Schematic Diagram
3 4 5 6 7 8

P_EXIT

FUSER_FAN

LSU_FAN

TONER_RX

NIC

NOT USED

MP_SOL

OUTBIN_FULL

DEV_CNT

AIR_TEMP

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COVER S/W

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Engine & NIC Connector
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11.2 DADF(1/3)
Schematic Diagram

HYPER DOWNLOAD

FAN

ELBRUZ_SEC DADF

11-12

Service Manual Samsung Electronics

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DADF(2/3)
Schematic Diagram

CLUTCH

MAIN

SENSOR-SUB

ELBRUZ_SEC DADF

Service Manual

Samsung Electronics

11-13

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DADF(3/3)
Schematic Diagram

SCAN_MOTOR

EXIT_MOTOR

ELBRUZ_SEC DADF

11-14

Service Manual Samsung Electronics

This Document can not be used without Samsungs authorization.

11.3 OPE(1/2)
Schematic Diagram
3.3V

CN1-1
R45 A1-16PA-2.54DSA 330

100

100

100

100

100

100

15 16
33 33 33 33 33 33 33 33 33 33

R37

R35

R38

R36

R39

R43

OPE_BACKLIT
Q4 MMBT2222ALT1

R44

3.3K

1 2 2
R9 R8 R5 R3 R7 R6 R4 R2 R1 R30 C4 100nF
DGND

2 2 3
Q7 KSA1182-Y 100 100 R47 Q14 MMBT2222ALT1 Q15 MMBT2222ALT1 0
DGND DGND DGND DGND

3
Q8 KSA1182-Y 150 Q13 KSA1182-Y

Q9 KSA1182-Y

3 3 1 2
R29

Q5 KSA1182-Y

3 3

Q6 KSA1182-Y

R10

1
3.3V

2 1 1 1

1 2

N.C
10K

3 1

RED (STATUS)

GRN (DUPLEX-L)

LED7 QSME-C196

GRN (TONER_SAVE-R)

LED4 QSME-C196

GRN (DUPLEX-R)

LED6 QSME-C196

GRN (TONER_SAVE-L)

LED5 QSME-C196

LED3 SLS-NNUR101TS

LED2 QSME-C196

GRN (STATUS-L)

R53

R54

R46

150

2
DGND DGND DGND

DGND

DGND

DGND

1 3
R52 R51 Q20 KSA1182-Y Q19 KSA1182-Y 1K 1K

2 1

LCD_RS LCD_RW LCD_E LCD_D0

4 5 6 7
LCD_D1

LED1 QSME-C196

GRN (STATUS-R)

CAPSLOCK_LED
3.3V 3.3V 3.3V

C28 22pF 22pF 22pF

C29 C30

8
LCD_D2 LCD_D3

3.3V

3.3V

3.3V

DGND

9 10
LCD_D4

100

100

100

100

100

100

DGND

DGND

DGND

11
LCD_D5

R48

R42

R50

R40

R41

R49

12
LCD_D6 LCD_D7

3.3V

13 14

7 1 3 5

2 1
2 4 6

1 3
Q16 KSA1182-Y Q18 KSA1182-Y
8 7

2 1 3
Q17 KSA1182-Y
RA1 1K 63mW DGND

1 3
C11 100nF

2 1

RA2 1K 63mW

Q10 KSA1182-Y

Q11 KSA1182-Y

Q12 KSA1182-Y

D8 D7 D6 D5 D4 D3 D2 D1

MMSD914T1 MMSD914T1 MMSD914T1 MMSD914T1 MMSD914T1 MMSD914T1 MMSD914T1 MMSD914T1

KEY_OUT0 KEY_OUT1 KEY_OUT2 KEY_OUT3 KEY_OUT4 KEY_OUT5 KEY_OUT6 KEY_OUT7

GRN (SCAN/EMAIL-R)

LED8 QSME-C196

GRN (SCAN/EMAIL-L)

LED9 QSME-C196

GRN (COPY-R)

LED10 QSME-C196

GRN (COPY-L)

LED11 QSME-C196

GRN (FAX-R)

LED12 QSME-C196

GRN (FAX-L)

LED13 QSME-C196

7 1 3 5

RA3 1K 63mW

DGND
2 4

DGND

DGND DGND DGND DGND

CN2-1
3.3V 3.3V

3.3V

2
C14 R31 1K
DGND

C23

C24

100nF

100nF

10000nF

1 14 1 3
300 C21 100nF
DGND DGND DGND

N.C
4
R33 U2-2 M74HC14TTR C22 100nF

2 7
U2-1 M74HC14TTR

DGND

English JC13-00024A MICOM


OSC1 CSACS_7.37MHz

Asian JC13-00034A
(HT48R70A) (HT48C70-1-DBPF)

OPE_RST

3 9
U2-4 M74HC14TTR U2-3 M74HC14TTR
3.3V

OPE_TXD 5
C20 330pF

KEY0 KEY1 KEY2 KEY3 KEY4 KEY5 KEY6 KEY7 KEY8 KEY9 KEY10 KEY11

LCD
C26 C27
3.3V

JC07-00006A
(VHC2020SLYC9-1)

JC07-00006B
(VHF16321SLY)

R34
DGND

47pF 22K
DGND

47pF

PBA Assy

JC92-01791C JC96-03994C
DGND DGND

JC92-01791G JC96-03994D

5 13
C19 330pF

OPE_RXD 11
U2-5 M74HC14TTR U2-6 M74HC14TTR

12

10

OPE_BACKLIT

DGND

35303-0750

C18

C25

100nF

10000nF

SCX-6322DN OPE Rev 0.4

DGND

Service Manual

Samsung Electronics

11-15

This Document can not be used without Samsungs authorization.

OPE(2/2)
Schematic Diagram
3 4 5 6 7 8

3.3V

CN3-1
RA6
8 6 5

Address_Book Resolution
KEY0
4

Redial
7

1 KEY0

FAX COPY
2

SCAN/EMAIL _<_ OK Original Toner_Save


RA4
8 6 5 7

Back _>_
10K 63mW
1 3

2 KEY1 KEY1 KEY2

Menu SW1 Darkness


KEY3

SW2 Reduce

4 KEY3 KEY2 KEY4 KEY5

7 KEY6 KEY4 KEY7

Duplex

9 KEY8 KEY5 KEY9 KEY10 KEY6

63mW 10K

10

4 7 8 0 9 Sharp

6
C

11

C KEY11 KEY7 KEY_OUT0

12

13

Asterisk
KEY8

14 KEY_OUT1

RA5
2 1 4 6 8

15 KEY_OUT2 KEY_OUT3 KEY9 KEY_OUT4 KEY10 CAPSLOCK_LED

16

63mW 10K

17

18

On_Hook Start

Stop/Clear

19 KEY11

20

35802-20

DGND

KEY_OUT4 KEY_OUT5 KEY_OUT6 KEY_OUT7

Engineer
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Address City R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by
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F
TITLE: Size

SCX-6322DN OPE Rev 0.4


Date Changed
Wednesday, February 22, 2006

A3

Time Changed
10:56:42 am

QA CHK

REV

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Service Manual Samsung Electronics

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11.4 HVPS(1/4)
Schematic Diagram
2 3 4

ELBRUZ-HVPS
24VS T401 C404 D403 C406 R417 CN2 #4 PIN KAB-006B 3KV471 6KV 3KV471RDS1/2W100KJ
7 MHV

18V

R401 100J R405 150KF Q401 2907


(2012) 3 + 1 2 5 6 (2012) (2012) SMD

R412 1/4W2.2KJ

(2012)

C402 104

R407 220KF

R416 BR1/2W30MF R415 BR1/2W30MF D402 6KV R414 BR1/2W30MJ


OPC

C
(2012) (2012) 2

MHV-PWM

R403 62KF C405 2KV680 C407 104


(2012) (2012) 4 SMD

R404 33KJ D404 1N4148 Q402 D526-Y R406 16.2KF


(2012)

CN1-#7

IC1 7407 R411 1/4W2KJ R402 56KF C401 222


(2012) 3

IC2 KA324 R408 47KJ D401 1N4148 R409 1KJ


(2012)

SMD

ZD401 150V

MHV 20K
2 1

R410 1W3J

C403 333
(2012)

B
U1 KA7818
GND IN 18V OUT

24VS

C101 35V47uF

DONGYANG E&P INC.

Title
DESIGNED CHECKED

MHV
APPROVED Drw.No ELBRUZ-HVPS

., .E8t 12e

,p:8x 17F: 6~3#$ DCQ2-0070K7 :9I%P .

Ref. No
Size A4 Date 2006.02.15 3 4

Rev. 1.1
3 of 4

This parts should not contain any substances which are specified in DCQ2-0070K

Service Manual

Samsung Electronics

11-17

This Document can not be used without Samsungs authorization.

HVPS(2/4)
Schematic Diagram
2 3 4

ELBRUZ-HVPS
24VS 18V
1 7

T501 T1167

D502 C506 6KV 3KV471

CN2 #10 PIN


SUPPLY

R514 RDS1/2W51KJ

R501 100J
(2012) 2 (2012)

C503 R508 104 150KJ


5 6

(2012)

C505 2KV680

R506 86.6KF
(2012) 6 7 4 5 + (2012) (2012)

ZD502 100V R515 R512 MGR1W15MF ZD501 51V CN2 #6 PIN


DEV

Q501 2907
SMD

C
R509 47KJ R510 430J

Q502 D526-Y

CN2 #8 PIN
BLADE

C
RDS1/2W51KJ

BIAS-PWM CN1-#5

R519 1/4W2.2KJ R503 100KF


(2012) (2012)

IC1 7407 R505 27KJ IC2 KA324


SMD

SMD

C501 104 R502 1/4W2KJ


(2012)

C502 222
(2012) (2012) (2012) (2012)

R504 86.6KF
(2012)

R507 12KF

C504 333

R511 1W3J

R516 RDS1/2W51KJ R517 MGR1W15MF

D501 1N4148
2

B
1

DEV 50K

A
DCQ2-0070K7 :9I%P ,p:8x 17F: 6~3#$ .

DONGYANG E&P INC.

Title
DESIGNED CHECKED

BIAS
APPROVED Drw.No ELBRUZ-HVPS

., .E8t 12e

This parts should not contain any substances which are specified in DCQ2-0070K

Ref. No
Size A4 Date 2006.02.15 3 4

Rev. 1.1
2 of 4

11-18

Service Manual Samsung Electronics

This Document can not be used without Samsungs authorization.

HVPS(3/4)
Schematic Diagram
2 3 4

ELBRUZ-HVPS

CN4
(2012) (2012) (2012)

R4 R12 150J 150J

CN3
1 2 R3 5.1KJ
(2012) (2012) SMD SMD

R1 680J

CN9
1 2 R10 510J Q3 2222
(2012)

1 2 3 Q1 2222 C5 104

D1 1N4003

+24VS_____

2 C1 103
(2012) (2012) (2012) (2012)

+5V_______

3 C6 103 R9 22KJ

__________

+3.3V_____

R2 22KJ

PWM_DEV_DC

6 +5V +3.3V

PWM_THV____

PWM_MHV____

GND________

GND________

10

GND________

11

PTL________

12

TONER_TX___

CN8
1 2 3 4 C7 104 5 6
(2012) (2012) (2012)

13 2 3 C8 103

THV_EN____

R11 33KJ 1
(2012) (2012)

CN5

R6 33KJ

R5 33KJ

14

FEED_SENSOR

15

P_EMPTY____

16

THV_READ__

17

BAT_______

18

MP_EMPTY__

19 C3 104

PICKUP_CLUTCH

20

OUTBIN_FULL__

C4 103

C2 103
(2012)

(2012) (2012)

CN1

R100

ZD2 BLR1/2W100M 1W200V

ZD1 1W200V

CN7
FUSER GND

2 DONGYANG E&P INC.

Title
DESIGNED CHECKED

PIN
APPROVED Drw.No ELBRUZ-HVPS

., .E8t 12e

DCQ2-0070K7 :9I%P ,p:8x 17F: 6~3#$ .

Ref. No
Size A4 Date 2006.02.15 3 4

Rev. 1.1
1 of 4

This parts should not contain any substances which are specified in DCQ2-0070K

Service Manual

Samsung Electronics

11-19

This Document can not be used without Samsungs authorization.

HVPS(4/4)
Schematic Diagram
2 3 4

ELBRUZ-HVPS
24VS T201 HVT-2A
1 7

C206 6KV471 D204 6KV D206 6KV 6KV R215 MGR1W1MJ

C208 D207 6KV471

18V

D
R201 100J
(2012) SMD 5 6

C205 6KV101 D205 6KV C209 6KV471 C207 6KV471

THV-PWM

Q201 2907 R203 30KF


10 + 8 9 4

D201 1N4148
2

R208 1/4W2.2KJ Q202 D526-Y

CN1-#6 (2012) (2012)

R214 1/2W1KJ R205 510KF R204 86.6KF


1 (2012)

IC1 7407 R202 1/4W2KJ D202 1N4148 IC2 KA324


SMD (2012) 2 3

SMD

CN2 #1 PIN
THV

C201 104
(2012)

ZD201ZD202 5.6V 7.5V R210 430J

R211 2W30MJ

R212 RDS1/2W100KJ

THV(+) 100K C202 331


(2012)

C
R207 1MF
(2012) (2012) (2012) (2012) (2012)

5V

R206 470KJ C204 473

C203 D203 223 1N4148 R209 1.2KJ

R213 C BR1/2W200MGJ

18V 24VS T301 KAB-006B


1 7

14

9 (2012)

THV-EA CN1-#13

R309 2.2KJ

C307 D304 3KV471 6KV

IC1 Q301 2907


SMD

7 7407 SMD

24VS R307 33KJ 18V


(2012)

R315 BR1/2W30MJ
5 6

B
C119 104
(2012)

Q303 D526-Y
2

C306 D303 C308 2KV680 6KV 3KV471

D301 1N4148 R310 2.2KJ


(2012)

14 - 13 (2012) (2012)

12

THV-READ CN1-#16

R302 33KJ C302 102 C303 (2012) 333


(2012) (2012)

R303 100KF

R308 33KJ
(2012)

Q302 2907
SMD

2 1

R316 1KF IC2 KA324


SMD (2012)

(2012)

R306 304 200KF 26.1KF

THV(-) R314 150J 10K R311 100KF


(2012)

(2012)

C305 333
(2012)

C309 R317 104 (2012) 2KF D302 1N4148


1 2 3

(2012)

R305 11KF
(2012)

R301 470KJ

C304 103
(2012)

(2012)

DONGYANG E&P INC. T-INDEX 5K

Title
DESIGNED CHECKED

THV
APPROVED Drw.No ELBRUZ-HVPS

C301 222

(2012)

., .E8t 12e

DCQ2-0070K7 :9I%P ,p:8x 17F: 6~3#$ .

Ref. No
Size A4 Date 2006.02.15 3 4

Rev. 1.1
4 of 4

This parts should not contain any substances which are specified in DCQ2-0070K

11-20

Service Manual Samsung Electronics

This Document can not be used without Samsungs authorization.

11.5 Modular board


Schematic Diagram

ELBRUZ LIU V0.2

Service Manual

Samsung Electronics

11-21

This Document can not be used without Samsungs authorization.

Reference Information

12

12. Reference Information


This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of test pages and Wireless Network information definition is also included.

12.1 Tool for Troubleshooting


The following tools are recommended safe and easy troubleshooting as described in this service manual.

DVM (Digital Volt Meter)


Standard : Indicates more than 3 digits.

Cleaning Equipments Standard : An IPA (Isopropyl Alcohol) dry wipe tissue or a gentle neutral detergent and lint-free cloth.

Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).

Vacuum Cleaner

Spring Hook
Standard : For general use

Tweezers Standard : For general home use, small type.

Cotton Swab Standard : For general home use, for medical service.

Software (Driver) installation CD ROM

Service Manual Samsung Electronics

12-1

Reference Information

12.2 Acronyms and Abbreviations


The table below explains abbreviations used in this service manual. The contents of this service manual are declared with abbreviations in many parts. Please refer to the table.

12.2.1 General
AC ADF ASIC ASSY BIOS CCD CMOS CN CON CPM CPU CRU CRUM dB dbA dBM DADF DC DCU DPI DRAM DVM ECM ECP Alternating Current Automatic Document Feeder Application Specific Integrated Circuit assembly Basic Input Output System Charge Coupled Device Complementary Metal Oxide Semiconductor connector connector Copies Per Minute Central Processing Unit Customer Replaceable Unit CRU Memory decibel decibelampere decibel milliwatt Duplex Auto Document Feeder(=DADH) direct current Diagnostic Control Unit Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Error Correction Mode Enhanced Capability Port IEEE IPA IPM LAN lb LBP LCD LED LSU MB MFP MHz MP NVRAM OPC PBA PCL PDL PPM PS/3 PTL Qty RAM ROM SCF SMPS SPGP SPL Spool SW Sync TBD USB IC IDE integrated circuit Intelligent Drive electronics or Imbedded Drive Electronics Institute of Electrical and Electronics Engineers. Inc Isopropy Alcohol Images Per Minute local area network pound(s) Laser Beam Printer Liquid Crystal Display Light Emitting Diode Laser Scanning Unit Megabyte Multi-Functional Product Megahertz Multi Purpose Nonvolatile random access memory Organic Photo Conductor Printed Board Assembly Printer Command Language , Printer Control Language Page Discription Language Page Per Minute Post Script Level-3 Pre-Transfer Lamp Quantity Random Access Memory Read Only Memory Second Cassette Feeder Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Simultaneous Peripheral Operation Online Switch Synchronous or synchronization To Be Determined Universal Serial Bus

EEPROM Electronically Erasable Programmable Read Only Memory EMI EP EPP FCOT FPOT F/W GDI GND HBP HDD HV HVPS I/F I/O Electro Magnetic Interference electrophotographic Enhanced Parallel Port First Copy Out Time First Print Out Time firmware graphics device interface ground Host Based Printing Hard Disk Drive high voltage High Voltage Power Supply interface Input and Output

W x D x H Width x Depth x Height

12-2

Service Manual Samsung Electronics

Reference Information

12.2.2 Service Parts


ACRONYM
ELA HOU-SCANNER ASSY MEA UNIT-COVER PA EXIT ASSY PMO-TRAY EXTENTION MP NE

EXPLANATION
ELA=Electrical Assembly, HOU =Housing MEA= Mechanical Assembly, PA=Paper PMO= Processing Mold MP=Multi-Purpose(Bypass) tray NE=for NEC (common as Samsung Halk printer) MEC = Mechanic Combined unit M=Mold MPR= Machinery Press, LSU =Laser Scanning Unit SMPS =Switching Mode Power Supply HVPS =High Voltage Power Supply OPC=Organic Photo-Conductive MP =Multi-Purpose (Bypass) tray PBA =Printed circuit Board Assembly MFP =Multi-Functional Peripheral DC =Direct Current CBF= Cable Form CST=Cassette(Paper tray), PA=Paper PBA =Printed circuit Board Assembly LIU =Line Interface Unit for FAX P=Press LIU =Line Interface Unit for FAX GND= Ground AY=Assembly BRKT=Bracket LSU =Laser Scanning Unit IPR=Iron Press P/U=Pickup MP=Multi-Purpose (Bypass) Tray TR= Transfer Roller TR_L=Transfer Roller - Left

MEC-CASSETTE ASSY(LETTER) COVER-M-FRONT MPR-NAME/PLATE UNIT-LSU SMPS-SMPS(V1)+HVPS ELA-OPC UNIT SET ELA HOU-MP ASSY PBA MAIN-MAIN PMO-CONNECT PAPER MFP FAN-DC CBF POWER STITCH GRAY MEA UNIT GUIDE CST PA ASSY PBA LIU SHIELD-P_MAIN LOWER CBF HARNESS-LIU GND PMO-COVER FEED AY PMO-COVER BRKT MOTER CBF HARNESS-LSU IPR-SHIELD SMPS UPPERI PMO-BUSHING P/U.MP PMO-HOLDER GEAR TRr SPRING ETC-TR_L

Service Manual Samsung Electronics

12-3

Reference Information

ACRONYM
PMO-CAM JAM REMOVE PMO-LOCKER DEVE SPECIAL SCREW(PANNEL MFP) A/S MATERAL-DUMMY UPPER ASSY MCT-GLASS ADF PPR-REGISTRATION EDGE(F) IPR-HOLDER GLASSI MCT-GLASS SCANNER(LEGAL) CBF HARNESS-OPE PBA SUB-D_SUB

EXPLANATION
PMO-CAM= Processing Mold-CAM DEVE=Developer MFP =Multi-Functional Peripheral A/S=After-Service MCT= Machinery Cutting ADF=Automatic Document Feeder PPR= Processing Press PR=Iron Press MCT= Machinery Cutting OPE=Operation Panel(Control Panel) PBA SUB-D_SUB =>Sub Printed circuit Board Assembly for the D-SUB type electrical connector (D-Sub) a kind of the connector type(shape D) M=Mold CCD=Charge Coupled Device UMAX=> Suppliers name for CCD module ICT= Iron Cutting IPR=Iron Press BRK=Bracket BD= Board CCD = Charge Coupled Device FFC =Flexible Flat Cable M=Mold OPE=Operation Panel(Control Panel) M=Mold M=Molde ALPHA=Alphabet DP=Duplex CS= Compress MP =Multi-Purpose (Bypass) tray DUP DRV = Duplex Driver PR=Iron Press BRKT=BRACKET G= Ground DUP=Duplex TX=Transmit MP=Multi-Purpose tray(Bypass tray)

COVER-M-CCD CABLE COVER-SCAN LOWER(UMAX) ICT-INSERT SHAFTI IPR-BRK SCAN BD

CBF SIGNAL-CCD FFC COVER-M-OPE KEY-M-COPY PLATE-M-ALPHA KEY PMO-GUIDE DP SIDE RING-CS GEAR-MP/DUP DRV IPR-BRKT G DUPI

PMO-BUSHING TX(B4) PMO-TRAY CASE, MP

12-4

Service Manual Samsung Electronics

Reference Information

ACRONYM
SPRING CS RE SPRING CS FR PMO-BUSHING FINGER, F ICT-SHAFT-EXIT LOWER ID SPRING-EXIT ROLL FD PMO-BUSHING_P/U,MP PMO-HOLDER CAM MPF PMO-GEAR P/U MPF MFP =Multi-Functional Peripheral RPR-RUBBER PICK UP,MP PBA SUB-MP SEN

EXPLANATION
CS=Compress RE=Rear CS=Compress FR=Front F=Front ID=Idler FD=Face Down P/U=Pickup MP =Multi-Purpose (Bypass) tray MPF=Multi-Purpose Feeder(=MP) P/U=Pickup

RPR=Rubber Press PBA SUB-MP-SEN =>Sub Printed circuit Board Assembly for the MP-SEN(= Multi-Purpose (Bypass) tray-Sensor)

A/S MATERAL-PICKUP,MP FOOT-ML80 HOLDER CATCH CST MC2 IPR-GROUND PLATE A(OPC) ELA M/M-AUD SPEAKER CBF HARNESS-OPC GND IPR-GROUND PLATE SCF PBA SUB-PTL PBA SUB-FEED+P.EMP SEN. MC2=>McKInley2 (Samsung Project code name) OPC=Organic Photo-Conductive ELA M/M => Electrical Assembly M/M AUD=Audio OPC GNG=Organic Photo-Conductive-Ground SCF=Second Cassette Feeder(Tray2) PBA SUB-PTL=>Sub Printed circuit Board Assembly for the PTL(= Pre Transfer Lamp) PBA SUB-FEED=>Sub Printed circuit Board Assembly for the feeder EMP SEN=Empty Sensor

MOTOR STEP-MCK2(MAIN) GEAR-EXIT/U GEAR-RDCN FEED INNER CBF-HARNESS-MAIN-THV WIRE CBF-HARNESS-MAIN-MHV WIRE EXIT/U=EXIT/Upper RDCN=Reduction THV =Transfer High Voltage MHV= High Voltage(Charge Voltage)

Service Manual Samsung Electronics

12-5

Reference Information

ACRONYM
GEAR-EXIT/U,ID IPR-TERMINAL FU PMO-BEARING H/R-F BEARING-H/R L PEX-ROLLER EXIT F_UP SPRING ETC-P/R SPRING(R)-CAU-HOT-FU PMO-ARM ACTUATOR LABEL(R)-HV FUSER LABEL(R)-LV FUSER PPR-SPONG SHEET IPR-P_PINCH(SCAN)I ROLLER-REGI PBA SUB-REGI GROUND-P_SCAN ROLLER IPR-GUARD C/O S/W MEA UNIT-TX STACKER IPR-WASHER SPRING CU

EXPLANATION
U=Upper ID=Idler FU=Fuser H/R-F=Heat Roller - Front H/R-L=Heat Roller -Left PEX= Processing Extrude F_UP=Face Up P/R=Pressure Roller CAU-HOT-FU = Caution Hot -Fuser PMO-ARM= Processing Mold Arm HV=High Voltage (220V) LV=Low Voltage (110V) PPR=Plastic Press PR-P = Iron Press REGI=Registration PBA SUB-REGI => Sub Printed circuit Board Assembly for the Registration GROUND-P =Ground-Press C/O = Cover Open S/W= Switch TX =Transmit CU=Curve

12-6

Service Manual Samsung Electronics

Reference Information

12.3 The Sample Pattern for the Test


The sample pattern shown in below is the standard pattern used in the factory. The life of the toner cartridge and the printing speed are measured using the pattern shown below. (The image is 70% of the actual A4 size).

12.3.1 A4 ISO 19752 Standard Patterns


This test page is reproduced at 70% of the normal A4 size

Service Manual Samsung Electronics

12-7

Reference Information

12.4 Wireless LAN


This product uses a printing function with a wireless LAN, which is an option. - The wireless LAN function uses a frequency instead of connecting LAN cable to connect data to an access point for print. - For a wireless LAN connection, an AP is needed, It is possible to use wireless LAN onnection with wired LAN. Also, if AP is installed in an office or at home, the wireless LAN function can be simply used. Types of desk top PC (or Lap top) that uses the wireless LAN. Division CPU MEMORY VIDEO CARD OS INTERFACE CARD Basic type Over PENTIUM 233M Over 64MB Over 800X600 Over WINDOWS 98 Recommend type PENTIUM 300MHz Over 128MB Over 1024X768 Over WINDOWS ME

A product has a certificated mark of Wi-FiTM

About the certificated mark of Wi-FiTM - The Wi-FiTM is a registered trademark of WECA (Wireless Ethernet Compatibility Alliance). Over 50 of a wireless LAN companies are member of it. The most of main wireless networking companies are attending and the main companies are Lucent technologies, Cisco, Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung electronic, Sony, Intersil, and so on. This mark certifies mutual compatibility among product has Wi-FiTM (IEEE 802.1) and it is certified as a standard of a wireless LAN market.

12-8

Service Manual Samsung Electronics

Reference Information

12.5 Selecting a location


Select a level, stable place with adequate space for air circulation. Allow extra space for opening covers and trays. The area should be well-ventilated and away from direct sunlight or sources of heat, cold, and humidity. Do not set the machine close to the edge of your desk or table.

Clearance space
Front: 482.6 mm (enough space so that the paper tray can be removed) Back: 100 mm (enough space for ventilation) Right: 300 mm (enough space for ventilation) Left: 100 mm (enough space for ventilation)

Service Manual Samsung Electronics

12-9

ELECTRONICS

GSPN (Global Service Partner Network) North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com

Samsung Electronics Co.,Ltd. August. 2006 Printed in Korea. VERSION NO. : 1.00 CODE : JC-0174Q

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