EP3431428A1 - Method and device for winding a spinning thread, in particular a glass yarn in order to form a bobbin - Google Patents
Method and device for winding a spinning thread, in particular a glass yarn in order to form a bobbin Download PDFInfo
- Publication number
- EP3431428A1 EP3431428A1 EP18182884.9A EP18182884A EP3431428A1 EP 3431428 A1 EP3431428 A1 EP 3431428A1 EP 18182884 A EP18182884 A EP 18182884A EP 3431428 A1 EP3431428 A1 EP 3431428A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- flyer
- thread
- spun yarn
- spindle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000011521 glass Substances 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000009987 spinning Methods 0.000 title 1
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- 239000002699 waste material Substances 0.000 description 2
- 241000239290 Araneae Species 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2836—Traversing devices; Package-shaping arrangements with a rotating guide for traversing the yarn
- B65H54/2845—"screw" type Owens Fiberglas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2896—Flyers
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
- D01H1/365—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position for flyer type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/34—Traversing devices; Package-shaping arrangements for laying subsidiary winding, e.g. transfer tails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
- B65H2701/313—Synthetic polymer threads
- B65H2701/3132—Synthetic polymer threads extruded from spinnerets
Definitions
- the object of the invention relates to a method and to an apparatus for winding a spun yarn, in particular a glass thread to a coil.
- the method and the device are suitable for winding a spun yarn, in particular a spun yarn of plastic, glass, stone (basalt) or carbon.
- a spun yarn is understood to be a multifilament consisting of a plurality of monofilaments.
- the surface speed of the forming coil determines the so-called titre, the wound up glass thread.
- the glass thread before it is wound up to the coil passes through a preparation device.
- the device has a winding tube which is arranged on a winding spindle.
- the winding spindle is connected to a rotary drive.
- a traversing device is provided with a plurality of flyer wings, which are held on a drivable flyer axis.
- US Pat. No. 5,669,654 discloses that the traversing movement is subdivided into a plurality of partial movements.
- the flyer wings perform a first traversing movement and the flyer axis, on which the flyer wings are arranged, a second traversing movement.
- a third traversing movement is effected by the winding spindle.
- the winding operation of the bobbin is stopped and a new winding operation is started on an empty bobbin.
- the coils thus obtained are fed to subsequent processing operations.
- the spun yarn, in particular the glass thread is unwound from the spool.
- the free end of the glass thread is found. This is particularly problematic for very fine filaments.
- the spun yarn is lifted out of the area between the flyer wings by means of a transfer element, which is arranged on the flyer axis, and transferred to a guide element arranged on the flyer axis.
- the flyer axis is rotated in a direction of rotation of the flyer axis during the winding opposite sense of rotation and then stopped.
- the present invention the objective underlying a method and apparatus for winding a spun yarn, in particular a glass thread to specify a coil with a thread reserve, which or which can be realized with less technical effort.
- a spun yarn is guided to the winding tube, which is rotated by means of the winding spindle.
- a traversing movement is performed by at least one flyer blade or preferably a plurality of offset flyer wings on a rotatably driven flyer axis for winding and winding a coil.
- a winding width of the coil in the axial direction is less than a length of the winding tube.
- a winding of the spun yarn is produced on the sleeve next to the winding width of the spool to a thread reserve.
- the traversing movement is terminated.
- the spun yarn is brought to the flyer wings in a predetermined position and finished the rotation of the flyer axis.
- the non-rotating - non-rotating - flyer axis and the Spulspulspindel be moved by a relative movement between the flyer axis and the winding spindle in an axial direction, that the spun yarn is brought into contact with the winding tube next to the winding width of the spool to form a thread reserve.
- this method according to the invention is located on the winding tube, the spool as such and a thread reserve, wherein the spun yarn passes from the thread reserve to the spool or from the spool to the thread reserve.
- the inventive method has numerous advantages, in particular a simplified guidance of the spun yarn is achieved.
- the technical Effort is considerably reduced.
- Unlike the one by the US 4,025,002 known process guidance requires no additional components on the flyer axis, which cause a positioning of the spun yarn next to the coil.
- both the flyer axis and the winding spindle can be moved in the axial direction.
- the axial position of the winding spindle at least at the end of the winding process of the thread reserve a position from the out after formation of the thread reserve, for example, for an external trigger with a bobbin change can be started.
- the inventive method also allows a change in the order of the method steps.
- the relative movement between the winding spindle and the flyer axis can be carried out to a translational positioning of the thread even with still rotating flyer wings.
- the termination of the traversing movement and the associated rotational positioning of the thread on the non-rotating flyer wings then takes place immediately after the implementation of the relative movement.
- a coil wound by the method according to the invention has numerous advantages, in particular a finding of a free end of the filament is substantially facilitated, which is particularly advantageous in glass fibers.
- the thread reserve be stripped off from the winding tube, the free beginning of the coil or the free end of the coil is released.
- the finding of a free end of the spun yarn of a coil is thereby considerably simplified. Locating the free end of the spun yarn is made possible without windings of the spool get injured. A free end of the glass thread can be found here, without the quality of the coil is impaired. In addition, the amount of waste can be significantly reduced.
- the thread reserve can also be cut to find the free end of the spun yarn. However, there is no damage to the coil, since not at the coil, as is the case in the prior art, is cut, but at the thread reserve.
- the peripheral speed during the winding of the thread reserve substantially corresponds to the peripheral speed of the spool during the winding process. This ensures that the spun yarn of the yarn reserve has an approximately the same titer as the spun yarn of the spool.
- a substantially constant peripheral speed of the spool during winding of the thread reserve also has the advantage that the control effort is significantly reduced.
- very uniform glass filaments can be wound into coils, in particular in terms of titer and physical properties.
- the traversing movement of the spun yarn by a relative movement of the winding spindle and the rotating flyer wings he follows.
- the spun yarn can be fed from a fixed position and safely lead within a specified by the flyer swing swing stroke.
- the entire winding width of the coil is wound by the relative movement between the flyer axis and winding spindle.
- an embodiment is preferred in which, during the traversing movement of the spun yarn, it is moved between two reversal points defined by the flyer vanes.
- the traversing movement can, for example, be achieved in that the traversing movement takes place completely through the winding spindle or completely through the traversing device. However, it is also possible that the traversing movement takes place by partial movements of the winding spindle and the traversing device.
- the flyer wings move the filament between two defined reversal points, wherein the distance of the reversal points in the axial direction of the winding tube is smaller than the winding width of the coil.
- the further traversing movement is achieved by an axial displacement of the winding spindle, wherein the axial displacement of the winding spindle is dimensioned so that the winding width of the coil, which is desired, is achieved by the entirety of the traversing movement.
- the position of the substantially non-rotating flyer axis and / or at least one flyer wing be sensed.
- the flyer axis is rotated so far that the desired position of at least one flyer wing is achieved for the formation of the thread reserve.
- the spun yarn can be held in the predetermined position on the flyer wing.
- an apparatus for winding a spun yarn, in particular a glass thread to a coil with a winding tube, which is arranged on a winding spindle proposed.
- the winding spindle is connected to a rotary drive.
- a rotational movement of the winding spindle and thus also arranged on the winding spindle winding tube is achieved.
- a traversing device for carrying out a traversing movement is provided.
- the traversing device comprises a rotatable flyer axis with at least one flyer wing.
- the inventive device is characterized in particular by the fact that a positioning unit is provided to the traversing movement with a predetermined position of the spun yarn on the non-rotating To finish flyer wings and to perform an axial relative movement between the flyer axis and the winding spindle.
- a particularly structurally advantageous embodiment of the device can be seen in that the positioning unit interacts with the traversing device.
- the number of components of the device for winding a spun yarn to a coil can be reduced.
- the rotatable flyer axis has two spaced apart flyer wings.
- each of the flyer wings from a deformed guide bracket to guide the spun yarn slidably on the guide bracket.
- Flyer wings on rotating axles are known per se.
- the guide bow of the flyer wings represent a particular wire-shaped structure on which slides along the spider during movement of the flyer wings.
- An embodiment of such a flyer wing is known, for example, from the aforementioned US Pat. No. 5,669,564.
- the flyer axis, on which the flyer wings are arranged, is coupled to a rotary drive, so that the flyer wings on the rotatable flyer axis perform a partial stroke of the traversing movement.
- the stroke can also be realized by a displaceable trained flyer axis.
- the flyer wings form two opposing reversal points of the traversing movement of the filament, so that the filament is reciprocated by the flyer wings between the reversal points.
- the positioning unit has a sensor which is associated with the flyer axis for detecting an angular position of the flyer axis and / or the flyer wings.
- the flyer axis in Stop a certain angular position of the flyer wings to position the glass thread by an axial displacement of the flyer axis next to the coil.
- the positioning In order to position the spun yarn next to the winding area of the spool, the positioning has a thrust drive acting on the flyer axis. This allows the filament safely lead out of the winding area of the coil.
- the thread reserve can be wound as required on the left sleeve end or on a right sleeve end.
- the winding spindle be displaceable in its axial direction.
- the traversing movement of the spun yarn can be performed over a larger stroke, so that the winding spindle is preferably designed to be axially displaceable.
- the filament can be fed from a stationary position without major deflections. This allows even very delicate glass threads are produced with uniform quality and wound into coils.
- Fig. 1 schematically a device for producing endless glass fibers (glass fibers) is shown.
- Glass threads today find a wide range of applications. For example, glass fibers are used in the field of medical technology and telecommunications. In addition, glass threads are needed in the field of technical textiles.
- the production of endless glass fibers takes place after the nozzle drawing process.
- a glass melt is pulled over nozzles.
- the glass filaments emerging from the nozzles can be bundled into glass threads.
- the glass thread is wound up into a spool.
- the speed with which the glass thread is wound into a coil influences the thickness of the individual filaments and thus also the titer of the glass thread.
- a glass thread can have a titer range between 2.5 TEX and 204 TEX with single filament diameters of 3 to 13 ⁇ m. It is common for a sizing to be applied to the glass filament when making continuous glass filaments. In this way, the further processing of the fibers is to be made possible or facilitated.
- the size represents a surface coating which serves to protect the glass thread.
- the treatment of the filaments below the nozzles in particular the sizing and the possible bundling of the filaments into threads and the winding up of the individual threads depend on the later processing purpose.
- a glass melt is provided in a crucible 1.
- crucible furnaces are upstream of the crucible.
- the crucible 1 has, for example, an additional heating, which is not shown, in order to keep the molten glass at a constant temperature.
- the molten glass passes out through nozzles 2 in the form of glass filaments 3.
- the filaments 3 can be bundled into a glass thread 4. Before a bundling of the filaments 3 takes place, for example, a size is applied to the glass filaments 3 by means of the application unit 5.
- the glass thread is wound by means of a device 6 for winding the glass thread 4 into a coil.
- the in the Fig. 1 schematically illustrated device for winding a glass thread has a rotatably mounted turntable 7. On the turntable 7 two projecting winding spindles 8.1, 8.2 are arranged on one side. The winding spindles 8.1, 8.2 are offset by 180 ° to each other on the turntable 7 held.
- Each winding spindle 8.1, 8.2 preferably has a spindle drive, so that the winding spindles 8.1, 8.2 can be driven individually.
- Each winding spindle 8.1, 8.2 has a chuck. On the chuck one or more winding tube 9.1, 9.2 is held to receive the windings of a coil.
- the winding spindles 8.1 and 8.2 can tension a plurality of winding tubes one behind the other through the chuck, so that at the winding spindles in each case several glass threads can be wound simultaneously to form coils.
- two of the winding tubes 9.1 and 9.2 are held on each of the winding spindles ( Fig. 2a ).
- the turntable 7 is coupled to a drive unit, not shown.
- the turntable 7 can be driven by activating a turntable drive, so that the turntable 7 performs a rotary movement, for example. Counterclockwise.
- a transition of the full winding tube from the winding area to a change area is achieved.
- the empty winding tube comes here, in the Aufspul Geneva and it follows a new winding process.
- FIG. 1 other units of the device for winding a glass thread.
- This may, for example, be a device for automatic doffing.
- a corresponding control which has the device for winding a glass thread.
- a traversing movement is performed to form the coil. This is schematically in the Fig. 1 a traversing device 10 is provided.
- the traversing device 10 comprises a rotatable flyer axis 11, as shown in the Fig. 2a and 2 B is apparent.
- the rotatable flyer axis 11 is driven by a rotary drive 12.
- flyer wings 13.1 and 13.2 On the flyer axis 11 so-called flyer wings 13.1 and 13.2 are arranged.
- the flyer wings 13.1 and 13.2 each have a shaped guide bracket which, as a wire-like structure, guides the glass thread 4 along.
- the guide bracket of the flyer wings 13.1 and 13.2 can be held directly on the flyer axle 11. It is also possible to hold the guide bracket on wing carrier on the flyer axis 11.
- the guide bracket can be made of brass or special plastic.
- a fluid is brought into the contact area between the glass thread and flyer wings.
- the fluid should on the one hand have a cooling effect.
- the coefficient of friction between the glass thread and the flyer wing should be reduced by means of the fluid. This can be avoided in particular filament breaks on the glass thread.
- a water is preferably sprayed on the contact surfaces of the flyer wings 13.1 and 13.2.
- flyer wing 13.1 in an imaginary plane, which is inclined relative to the longitudinal axis of the flyer axis 11. From the illustration to Fig. 2a it can be seen that, for example, the flyer wing 13.1 is tilted to the left. By turning the flyer axis 11 takes the flyer wing 13.1 in the Fig. 2b shown position. With regard to the glass thread 4, the flyer wings 13.1 and 13.2 each form two defined reversal points, between which the glass thread 4 can be moved back and forth on rotation of the flyer axis 11.
- the distance between the two reversal points or the path traveled by the glass thread 4 by the movement of the flyer wing 13.1, is smaller than a winding width B of a coil 15.
- the caused by a flyer wings 13.1, 13.2 change in position of the glass thread is part of a traversing movement represents.
- the winding spindle 8.1 and 8.2 each have a well-known chuck, by means of which the winding tubes 9.1 and 9.2 are held on the circumference of the winding spindle.
- the chuck has, for example, clamping lamellae on, which are not shown to hold the winding tube 9.1, 9.2 stationary with respect to the winding spindle.
- FIG. 2a and 2 B only the winding spindle 8.1 held in the winding area is shown.
- the winding spindle 8.1 with the winding tubes 9.1 is on the turntable 7 in the axial direction back and forth.
- a spindle thrust drive 20 is provided on a drive side of the turntable 7, through which the winding spindle 8.1 is moved back and forth on the turntable 7.
- This displacement movement of the winding spindle 8.1 and thus also the resulting coils 15 is another part of a traversing movement, so that the traversing of the glass thread 4 is achieved by the flyer wings 13.1 and 13.2 and the reciprocating motion of the winding spindle 8.1.
- the glass thread 4 can thus be placed over the entire winding width B of the coil 15.
- the winding spindle 8.1 rotates by a spindle drive 18th
- FIG. 2a shows an end position of the glass thread 4
- the Fig. 2b shows the other end position of the glass thread 4 with respect to a coil 15.
- the Fig. 2b takes the winding spindle an end position, which is also for the construction and the subsequent winding of the glass thread 4 on the sleeve next to the coil 15 to a thread reserve 16 of importance.
- the illustrated end position of the glass thread 4 passes through the reversal points of the flyer wing 13.1 and the flyer wing 13.2.
- the rotational speed of the winding spindle 8.1 is varied as a function of the diameter of the coil 15, so as to obtain a constant surface speed of the coil 15.
- the glass thread 4 is wound at a constant winding speed to the spool 15.
- Fig. 2a and 2 B two glass fibers 4 are simultaneously wound on the winding spindle 8.1 to coil 15.
- the traversing device 10 a plurality of flyer wings 13.1, 13.2, which are formed axially offset according to a pitch of the winding units on the flyer axis 11.
- the pairs of wings are driven together by the flyer axis to wind the glass fibers 4 parallel to coils 15.
- the coil 15 is wound until a predetermined coil diameter or a glass fiber length is reached.
- a positioning unit 21 is provided.
- the positioning unit 21 has a sensor 17 which is associated with the flyer axis 11. By the sensor 17 an angular position of the flyer axis 11 and thus a position of the flyer wings 13.1 and 13.2 is monitored.
- the positioning unit 21 is assigned a thrust drive 19, which is coupled to the flyer axle 11 for axial displacement of the flyer axle 11.
- the rotation of the flyer axis 11 with the iridescent flyers wings 13, 1, 13.2 is terminated with a predetermined angular position of the flyer wings 13.1 and 13.2.
- the desired angular position for positioning the glass thread 4 on the non-rotating flyer wings 13.1 or 13.2 is detected by the sensor 17 of the positioning unit 21.
- the rotary drive 12 of the flyer axis 11 is stopped.
- the glass thread 4 is in the intended position on the non-rotating flyer wings 13.1, 13.2.
- the flyer wing 13.1 or 13.2 in this case assumes a position in which the glass thread 4 is guided in a reversal point of the flyer wing 13.1 or 13.2.
- Fig. 2a . 2 B and 3 are simultaneously wound on the winding spindle 8.1 two glass fibers 4, wherein the flyer axis 11 carries two spaced-apart pairs of wings.
- the above description refers to each of the winding positions and is independent of the number of winding locations.
- the glass thread 4, which belongs to the inner coil 15, is thus deflected between the two coils 15.
- the glass thread 4 is wound into a thread reserve 16 on the circumference of the winding tube 9.1. After the thread reserve 16 has been wound, the glass threads 4 are transferred to the new winding spindle 8.2 for winding a new bobbin on the winding tubes 9.2.
- the positioning unit 21 or the traversing device 10 is set in its starting position.
- the positioning unit could alternatively also cooperate with the spindle thrust drive of the winding spindles in order to carry out the axial displacement between the traversing unit and the spool after winding up the spool.
- Fig. 4 another embodiment of the invention exemplified.
- FIG. 4 The representation in Fig. 4 is essentially identical to the representation in Fig. 3 , so that at this point only the differences will be explained and otherwise reference is made to the above description.
- the positioning unit 21 cooperates with the spindle thrust drive 20, which is coupled to the axial displacement with the winding spindle 8.1.
- the spindle thrust drive 20 which is coupled to the axial displacement with the winding spindle 8.1.
- the positioning unit 21 is coupled to a sensor 17 and the rotary drive 12.
- the traversing movement can be purposefully terminated with the predetermined axially determined position of the glass thread 4 on the non-rotating flyer wings 13.1 and 13.2.
- the positioning unit 21 cooperates with a thrust drive 19 to move the flyer axis 11 axially.
- the translational positioning of the glass thread in a region outside the winding width B of a coil by a combination of the displacements of the winding spindle 8.1 and the flyer axis 11 done.
- the relative movement can be carried out by a displacement of the winding spindle 8.1 or by a displacement of the flyer axis 11 or by displacements of the winding spindle 8.1 and the flyer axis 11.
- the thread reserves 16 are wound on a right side of the spool 15.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Winding Filamentary Materials (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
Zum Aufwickeln eines Spinnfadens (4), insbesondere eines Glasfadens auf einer Spulhülse (9.1), die an einer Spulspindel (8.1) angeordnet ist, wird ein Verfahren vorgeschlagen, bei dem der Spinnfadens (4) zu der Spulhülse (9.1) zugeführt, welche mittels der angetriebenen Spulspindel (8.1) gedreht wird. Während des Anwickelns und/oder Wickelns einer Spule (15), deren Wickelbreite (B) in einer axialen Richtung kleiner ist als eine Länge der Spulhülse (9.1) wird eine Changierbewegung mit wenigstens einem Flyerflügel (13.1, 13.2) an einer drehbar angetriebenen Flyerachse (11) durchgeführt. Die Changierbewegung mit einer vorgegebenen Position des Spinnfadens (4) an dem rotationslosen Flyerflügel (13.1, 13.2) beendet. Es wird eine axiale Relativbewegung zwischen Flyerachse (11) und Spulspindel (8.1, 8.2) durchgeführt und der Spinnfaden (4) auf der Spulhülse (9.1, 9.2) neben der Wickelbreite (B) der Spule (15) zu einer Fadenreserve (16) gewickelt. For winding a spun yarn (4), in particular a glass thread on a winding tube (9.1), which is arranged on a winding spindle (8.1), a method is proposed in which the spun yarn (4) fed to the winding tube (9.1), which by means of the driven winding spindle (8.1) is rotated. During the winding and / or winding of a coil (15) whose winding width (B) in an axial direction is smaller than a length of the winding tube (9.1), a traversing movement with at least one flyer blade (13.1, 13.2) on a rotatably driven flyer axis ( 11). The traversing movement with a predetermined position of the spun yarn (4) on the non-rotating flyer wings (13.1, 13.2) finished. There is an axial relative movement between the flyer axis (11) and winding spindle (8.1, 8.2) performed and the spun yarn (4) on the winding tube (9.1, 9.2) next to the winding width (B) of the coil (15) wound into a thread reserve (16) ,
Description
Der Gegenstand der Erfindung bezieht sich auf ein Verfahren sowie auf eine Vorrichtung zum Aufwickeln eines Spinnfadens, insbesondere eines Glasfadens zu einer Spule.The object of the invention relates to a method and to an apparatus for winding a spun yarn, in particular a glass thread to a coil.
Obwohl sowohl das Verfahren sowie die Vorrichtung nachfolgend im Zusammenhang mit Glasfaden (Glasfaden) erläutert werden, so sind weder das Verfahren noch die Vorrichtung auf das Aufwickeln eines Glasfadens beschränkt. Das Verfahren und die Vorrichtung sind zum Aufwickeln eines Spinnfadens, insbesondere eines Spinnfadens aus Kunststoff, Glas, Stein (Basalt) oder Carbon geeignet. Unter einem Spinnfaden wird ein Multifilament, bestehend aus mehreren Monofilamenten verstanden.Although both the method and the apparatus are explained below in connection with glass thread (glass thread), neither the method nor the device is limited to the winding of a glass thread. The method and the device are suitable for winding a spun yarn, in particular a spun yarn of plastic, glass, stone (basalt) or carbon. A spun yarn is understood to be a multifilament consisting of a plurality of monofilaments.
Verfahren und Vorrichtungen zur Herstellung von insbesondere Glasfäden sind bekannt. Nach einer Verfahrensführung zur Herstellung einer Glasfaden, werden Glasfilamente aus einer Glasschmelze gezogen. Die Filamente werden gebündelt und gewickelt.Methods and devices for the production of glass fibers in particular are known. After a process procedure for producing a glass thread, glass filaments are drawn from a molten glass. The filaments are bundled and wound.
Die Oberflächengeschwindigkeit der sich bildenden Spule bestimmt hierbei den sogenannten Titer, des aufgewundenen Glasfadens. Üblicherweise durchläuft der Glasfaden, bevor diese zur Spule aufgewickelt wird, eine Präparationsvorrichtung.The surface speed of the forming coil determines the so-called titre, the wound up glass thread. Usually, the glass thread before it is wound up to the coil, passes through a preparation device.
Durch die Druckschrift
Um bestimmte Spulenformen zu erhalten, ist durch die US Schrift 5,669,654 bekannt, dass die Changierbewegung in mehrere Teilbewegungen unterteilt ist. So führen die Flyerflügel eine erste Changierbewegung und die Flyerachse, auf der die Flyerflügel angeordnet sind, eine zweite Changierbewegung aus. Eine dritte Changierbewegung wird durch die Spulspindel bewirkt.In order to obtain certain coil shapes, US Pat. No. 5,669,654 discloses that the traversing movement is subdivided into a plurality of partial movements. Thus, the flyer wings perform a first traversing movement and the flyer axis, on which the flyer wings are arranged, a second traversing movement. A third traversing movement is effected by the winding spindle.
Auch durch die Druckschrift
Hat die Spule einen bestimmten Außendurchmesser erreicht, so wird der Aufspulvorgang der Spule beendet und ein neuer Spulvorgang auf einer leeren Hülse begonnen. Die so erhaltenen Spulen werden nachfolgenden Verarbeitungsvorgängen zugeführt. Hierzu ist es notwendig, dass der Spinnfaden, insbesondere die Glasfaden von der Spule abgewickelt wird. Um ein Abwickeln der Glasfaden zu ermöglichen, ist es notwendig, dass das freie Ende der Glasfaden gefunden wird. Dies ist insbesondere bei sehr feinen Filamenten problematisch.When the bobbin has reached a certain outer diameter, the winding operation of the bobbin is stopped and a new winding operation is started on an empty bobbin. The coils thus obtained are fed to subsequent processing operations. For this purpose, it is necessary that the spun yarn, in particular the glass thread is unwound from the spool. In order to allow unwinding of the glass thread, it is necessary that the free end of the glass thread is found. This is particularly problematic for very fine filaments.
Durch die Druckschrift
Hiervon ausgehend liegt der vorliegenden Erfindung die Zielsetzung zugrunde, ein Verfahren sowie eine Vorrichtung zum Aufwickeln eines Spinnfadens, insbesondere eines Glasfadens zu einer Spule mit einer Fadenreserve anzugeben, welches bzw. welche mit einen geringeren technischen Aufwand verwirklicht werden kann.Proceeding from this, the present invention, the objective underlying a method and apparatus for winding a spun yarn, in particular a glass thread to specify a coil with a thread reserve, which or which can be realized with less technical effort.
Diese Aufgabe wird erfindungsgemäß durch ein Verfahren zum Aufwickeln eines Glasfadens auf eine Spulhülse mit den Merkmalen des Anspruchs 1 bzw. durch eine Vorrichtung zum Aufwickeln einer Glasfaden zu einer Spule mit den Merkmalen des Anspruchs 8 gelöst. Vorteilhafte Ausgestaltungen und Weiterbildungen des Verfahrens bzw. der Vorrichtung sind Gegenstand der jeweiligen abhängigen Ansprüche.This object is achieved by a method for winding a glass thread on a winding tube with the features of claim 1 or by a device for winding a glass thread to a coil with the features of claim 8. Advantageous embodiments and further developments of the method and the device are the subject of the respective dependent claims.
Die in den abhängig formulierten Ansprüchen einzeln aufgeführten Schritte bzw. Merkmale können in beliebiger, technologisch sinnvoller Weise miteinander kombiniert werden und weitere Ausgestaltungen der Erfindung definieren. Darüber hinaus werden die in den Ansprüchen angegebenen Merkmale in der Beschreibung näher präzisiert und erläutert, wobei weitere bevorzugte Ausführungsbeispiele der Erfindung dargestellt werden.The steps or features listed individually in the dependent claims can be combined with one another in any technologically meaningful manner and define further embodiments of the invention. In addition, the features specified in the claims are specified and explained in more detail in the description, wherein further preferred embodiments of the invention are shown.
Nach dem erfindungsgemäßen Verfahren zum Aufwickeln eines Spinnfadens, insbesondere eines Glasfadens auf eine Spulhülse, die an der Spulspindel angeordnet ist, wird vorgeschlagen, dass ein Spinnfaden zu der Spulhülse, welche mittels der Spulspindel gedreht wird, geführt wird. Während eines Aufwickelvorgangs wird eine Changierbewegung durch wenigstens einen Flyerflügel oder bevorzugt mehrere versetzt angeordnete Flyerflügel an einer drehbar angetriebenen Flyerachse zum Anwickeln und Wickeln einer Spule durchgeführt. Eine Wickelbreite der Spule in axialer Richtung betrachtet ist hierbei kleiner als eine Länge der Spulhülse. Bereits vor dem Wickeln der Spule oder nachdem die Spule aufgebaut ist, wird eine Wicklung des Spinnfadens auf der Hülse neben der Wickelbreite der Spule zu einer Fadenreserve erzeugt. Hierzu wird die Changierbewegung beendet. Der Spinnfaden wird hierzu an den Flyerflügeln in eine vorgegebene Position gebracht und die Rotation der Flyerachse beendet. Die rotationslose - nicht drehende - Flyerachse und die Spulspulspindel werden durch eine Relativbewegung zwischen der Flyerachse und der Spulspindel so in einer axialen Richtung bewegt, dass der Spinnfaden in Kontakt mit der Spulhülse neben der Wickelbreite der Spule zu einer Bildung einer Fadenreserve gebracht wird.According to the inventive method for winding a spun yarn, in particular a glass thread on a winding tube, which is arranged on the winding spindle, it is proposed that a spun yarn is guided to the winding tube, which is rotated by means of the winding spindle. During a winding operation, a traversing movement is performed by at least one flyer blade or preferably a plurality of offset flyer wings on a rotatably driven flyer axis for winding and winding a coil. A winding width of the coil in the axial direction is less than a length of the winding tube. Already before the winding of the coil or after the coil is constructed, a winding of the spun yarn is produced on the sleeve next to the winding width of the spool to a thread reserve. For this purpose, the traversing movement is terminated. The spun yarn is brought to the flyer wings in a predetermined position and finished the rotation of the flyer axis. The non-rotating - non-rotating - flyer axis and the Spulspulspindel be moved by a relative movement between the flyer axis and the winding spindle in an axial direction, that the spun yarn is brought into contact with the winding tube next to the winding width of the spool to form a thread reserve.
Durch dieses erfindungsgemäße Verfahren befindet sich auf der Spulhülse die Spule als solche sowie eine Fadenreserve, wobei der Spinnfaden von der Fadenreserve zu der Spule oder von der Spule zu der Fadenreserve übergeht. Damit besteht die Möglichkeit den Anfang des Spinnfadens oder das Ende des Spinnfadens einer Spule von der Spule zu separieren, um bei der Weiterbehandlung die Spule von innen her oder von außen her abziehen zu können.By this method according to the invention is located on the winding tube, the spool as such and a thread reserve, wherein the spun yarn passes from the thread reserve to the spool or from the spool to the thread reserve. This makes it possible to separate the beginning of the spun yarn or the end of the spun yarn of a spool from the spool in order to deduct the spool from the inside or from the outside during further treatment.
Das erfindungsgemäße Verfahren hat zahlreiche Vorteile, insbesondere wird eine vereinfachte Führung des Spinnfadens erreicht. Der technische Aufwand wird hierbei erheblich verringert. Im Gegensatz zu der durch die
Während der Ausbildung der Fadenreserve findet vorteilhafterweise eine axiale Relativbewegung zwischen Flyerachse und der Spulspindel statt. Hierbei können sowohl die Flyerachse als auch die Spulspindel in axialer Richtung bewegt werden. Es besteht auch die Möglichkeit, dass lediglich die Flyerachse oder die Spulspindel in einer axialen Richtung bewegt wird. Vorteilhafterweise entspricht die axiale Position der Spulspindel zumindest am Ende des Wickelvorgangs der Fadenreserve einer Lage aus der heraus nach Bildung der Fadenreserve beispielsweise für einen Außenabzug mit einem Spulenwechsel begonnen werden kann.During the formation of the thread reserve advantageously takes place an axial relative movement between the flyer axis and the winding spindle. In this case, both the flyer axis and the winding spindle can be moved in the axial direction. There is also the possibility that only the flyer axis or the winding spindle is moved in an axial direction. Advantageously, the axial position of the winding spindle at least at the end of the winding process of the thread reserve a position from the out after formation of the thread reserve, for example, for an external trigger with a bobbin change can be started.
Das erfindungsgemäße Verfahren ermöglicht zudem auch eine Änderung in der Reihenfolge der Verfahrensschritte. So lässt die Relativbewegung zwischen der Spulspindel und der Flyerachse zu einer translatorischen Positionierung des Fadens auch bei noch drehenden Flyerflügeln ausführen. Die Beendigung der Changierbewegung und die damit verbundene rotatorische Positionierung des Fadens an dem rotationslosen Flyerflügel erfolgt dann unmittelbar nach der Durchführung der Relativbewegung.The inventive method also allows a change in the order of the method steps. Thus, the relative movement between the winding spindle and the flyer axis can be carried out to a translational positioning of the thread even with still rotating flyer wings. The termination of the traversing movement and the associated rotational positioning of the thread on the non-rotating flyer wings then takes place immediately after the implementation of the relative movement.
Eine nach dem erfindungsgemäßen Verfahren gewickelte Spule hat zahlreiche Vorteile, insbesondere wird ein Auffinden eines freien Endes des Spinnfadens wesentlich erleichtert, was insbesondere bei Glasfäden von großem Vorteil ist. Hierzu kann bspw. die Fadenreserve von der Spulhülse abgestreift werde, so wird der freie Anfang der Spule oder das freie Ende der Spule freigegeben. Das Auffinden eines freien Endes des Spinnfadens einer Spule wird hierdurch erheblich vereinfacht. Ein Auffinden des freien Endes des Spinnfadens wird ermöglicht, ohne dass Wicklungen der Spule verletzt werden. Ein freies Ende des Glasfadens kann hierbei gefunden werden, ohne dass die Qualität der Spule beeinträchtigt wird. Darüber hinaus kann die Abfallmenge wesentlich reduziert werden.A coil wound by the method according to the invention has numerous advantages, in particular a finding of a free end of the filament is substantially facilitated, which is particularly advantageous in glass fibers. For this purpose, for example, the thread reserve be stripped off from the winding tube, the free beginning of the coil or the free end of the coil is released. The finding of a free end of the spun yarn of a coil is thereby considerably simplified. Locating the free end of the spun yarn is made possible without windings of the spool get injured. A free end of the glass thread can be found here, without the quality of the coil is impaired. In addition, the amount of waste can be significantly reduced.
Die Fadenreserve kann auch zu einem Auffinden des freien Endes des Spinnfadens geschnitten werden. Dabei kommt es jedoch nicht zu einer Beschädigung der Spule, da nicht an der Spule, wie dies nach dem Stand der Technik der Fall ist, geschnitten wird, sondern an der Fadenreserve.The thread reserve can also be cut to find the free end of the spun yarn. However, there is no damage to the coil, since not at the coil, as is the case in the prior art, is cut, but at the thread reserve.
Nach einem vorteilhaften Gedanken wird vorgeschlagen, dass für Anwendungsfälle, in denen die Fadenreserve in der weiteren Bearbeitung nicht als Abfall abgetrennt wird, die Umfangsgeschwindigkeit während des Wickelns der Fadenreserve im Wesentlichen der Umfangsgeschwindigkeit der Spule während des Aufwickelvorgangs entspricht. Hierdurch wird erreicht, dass der Spinnfaden der Fadenreserve einen annähernd den gleichen Titer aufweist wie der Spinnfaden der Spule.According to an advantageous idea it is proposed that for applications in which the thread reserve is not separated as waste in the further processing, the peripheral speed during the winding of the thread reserve substantially corresponds to the peripheral speed of the spool during the winding process. This ensures that the spun yarn of the yarn reserve has an approximately the same titer as the spun yarn of the spool.
Eine im Wesentlichen konstante Umfangsgeschwindigkeit der Spule während des Wickelns der Fadenreserve hat auch den Vorteil, dass der Steuerungsaufwand erheblich verringert wird.A substantially constant peripheral speed of the spool during winding of the thread reserve also has the advantage that the control effort is significantly reduced.
Bevorzugt ist eine Ausgestaltung des Verfahrens, bei der die Geschwindigkeit der Spule während des Aufwickelvorgangs und des Wickelns der Fadenreserve im Wesentlichen konstant ist. Damit können beispielsweise sehr gleichmäßige Glasfäden insbesondere im Titer und den physikalischen Eigenschaften zu Spulen gewickelt werden.Preferred is an embodiment of the method in which the speed of the spool during the winding process and the winding of the thread reserve is substantially constant. Thus, for example, very uniform glass filaments can be wound into coils, in particular in terms of titer and physical properties.
Nach einer noch weiteren vorteilhaften Ausgestaltung des Verfahrens wird vorgeschlagen, dass die Changierbewegung des Spinnfadens durch eine Relativbewegung der Spulspindel und der rotierenden Flyerflügel erfolgt. Damit lässt sich der Spinnfaden aus einer ortsfesten Position zuführen und innerhalb eines durch die Flyerflügel bestimmten Changierteilhub sicher führen. Die gesamte Wickelbreite der Spule wird durch die Relativbewegung zwischen Flyerachse und Spulspindel gewickelt. Bevorzugt ist hierbei eine Ausgestaltung, bei der während der Changierbewegung des Spinnfadens dieser zwischen zwei durch die Flyerflügel definierte Umkehrpunkte bewegt wird.According to yet another advantageous embodiment of the method is proposed that the traversing movement of the spun yarn by a relative movement of the winding spindle and the rotating flyer wings he follows. Thus, the spun yarn can be fed from a fixed position and safely lead within a specified by the flyer swing swing stroke. The entire winding width of the coil is wound by the relative movement between the flyer axis and winding spindle. In this case, an embodiment is preferred in which, during the traversing movement of the spun yarn, it is moved between two reversal points defined by the flyer vanes.
Die Changierbewegung kann bspw. dadurch erreicht werden, dass die Changierbewegung vollständig durch die Spulspindel oder vollständig durch die Changiereinrichtung erfolgt. Es ist jedoch auch möglich, dass die Changierbewegung durch Teilbewegungen der Spulspindel und der Changiereinrichtung erfolgt. So können bspw. die Flyerflügel den Spinnfaden zwischen zwei definierten Umkehrpunkten bewegen, wobei der Abstand der Umkehrpunkte in axialer Richtung der Spulhülse kleiner ist als die Wickelbreite der Spule. Die weitere Changierbewegung wird durch ein axiales Verschieben der Spulspindel erreicht, wobei die axiale Verschiebung der Spulspindel so bemessen ist, dass durch die Gesamtheit der Changierbewegung die Wickelbreite der Spule, die gewünscht ist, erreicht wird.The traversing movement can, for example, be achieved in that the traversing movement takes place completely through the winding spindle or completely through the traversing device. However, it is also possible that the traversing movement takes place by partial movements of the winding spindle and the traversing device. Thus, for example, the flyer wings move the filament between two defined reversal points, wherein the distance of the reversal points in the axial direction of the winding tube is smaller than the winding width of the coil. The further traversing movement is achieved by an axial displacement of the winding spindle, wherein the axial displacement of the winding spindle is dimensioned so that the winding width of the coil, which is desired, is achieved by the entirety of the traversing movement.
Gemäß einer noch weiteren vorteilhaften Ausgestaltung des Verfahrens wird vorgeschlagen, dass zum Wickeln der Fadenreserve der Spinnfaden an einen Umkehrpunkt der Flyerflügel gebracht wird. Bevorzugt ist hierbei ein Verfahren, bei dem der Spinnfaden während des Wickelns der Fadenreserve im Wesentlichen im Umkehrpunkt des Flyerflügels verbleibt. Hierdurch wird keine Changierbewegung im Zusammenhang mit der Bildung der Fadenreserve durchgeführt. Dies ist Vorteilhaft, jedoch nicht zwingend. In Abhängigkeit beispielsweise von der Flyerflügel-Geometrie muss ein Übergabepunkt am Flyerflügel des Spinnfadens zur Bildung einer Fadenreserve nicht zwingend mit dem Umkehrpunkt zusammenfallen. Es besteht auch die Möglichkeit, eine Changierbewegung während des Wickelns der Fadenreserve durchzuführen. Dies kann bspw. dadurch erreicht werden, dass die Spulspindel eine axiale Hin- und Herbewegung in einem vorgegebenen Ausmaß durchführt, welches kleiner ist als bspw. während des Aufwickelns des Spinnfadens zu einer Spule.According to yet another advantageous embodiment of the method is proposed that is brought to wrap the thread reserve of the spun yarn to a reversal point of the flyer wings. In this case, preference is given to a method in which the spun yarn remains essentially at the point of reversal of the flyer vane during the winding of the thread reserve. As a result, no traversing movement is carried out in connection with the formation of the thread reserve. This is advantageous, but not mandatory. Depending on, for example, the flyer blade geometry, a transfer point on the flyer blade of the spun yarn to form a thread reserve does not necessarily coincide with the reversal point. It is also possible to perform a traversing movement during the winding of the thread reserve. This can be achieved, for example, in that the winding spindle performs an axial reciprocating movement to a predetermined extent, which is smaller than, for example, during the winding of the spun yarn into a spool.
Nach einer noch weiteren vorteilhaften Ausgestaltung des Verfahrens wird vorgeschlagen, dass die Position der im Wesentlichen rotationslosen Flyerachse und/oder wenigstens eines Flyerflügels sensorisch erfasst wird. In Abhängigkeit von einer Stellung der Flyerachse und/oder des wenigstens eines Flyerflügels vor einem Beginn der Bildung einer Fadenreserve, wird die Flyerachse soweit verdreht, dass die gewünschte Stellung des wenigstens einen Flyerflügels für die Bildung des Fadenreserve erreicht wird. So lässt sich der Spinnfaden in der vorgegeben Position an dem Flyerflügel halten.According to a still further advantageous embodiment of the method, it is proposed that the position of the substantially non-rotating flyer axis and / or at least one flyer wing be sensed. Depending on a position of the flyer axis and / or the at least one flyer wing before a beginning of the formation of a thread reserve, the flyer axis is rotated so far that the desired position of at least one flyer wing is achieved for the formation of the thread reserve. Thus, the spun yarn can be held in the predetermined position on the flyer wing.
Nach einem weiteren erfinderischen Gedanken wird eine Vorrichtung zum Aufwickeln eines Spinnfadens, insbesondere eines Glasfadens zu einer Spule mit einer Spulhülse, die auf einer Spulspindel angeordnet ist, vorgeschlagen. Die Spulspindel ist mit einem Drehantrieb verbunden. Hierdurch wird eine rotatorische Bewegung der Spulspindel und somit auch der auf der Spulspindel angeordneten Spulhülse erreicht. Zu einem Anwickeln oder einem Wickeln einer Spule, deren Wickelbreite in einer axialen Richtung kleiner als die Länge der Spulhülse ist, ist eine Changiereinrichtung zur Durchführung einer Changierbewegung vorgesehen. Die Changiereinrichtung umfasst eine drehbare Flyerachse mit wenigstens einem Flyerflügel.According to a further inventive idea, an apparatus for winding a spun yarn, in particular a glass thread to a coil with a winding tube, which is arranged on a winding spindle, proposed. The winding spindle is connected to a rotary drive. As a result, a rotational movement of the winding spindle and thus also arranged on the winding spindle winding tube is achieved. For winding or winding a coil whose winding width is smaller than the length of the winding tube in an axial direction, a traversing device for carrying out a traversing movement is provided. The traversing device comprises a rotatable flyer axis with at least one flyer wing.
Die erfindungsgemäße Vorrichtung zeichnet sich insbesondere dadurch aus, dass eine Positioniereinheit vorgesehen ist, um die Changierbewegung mit einer vorgegebenen Position des Spinnfadens an dem rotationslosen Flyerflügel zu beenden und um eine axiale Relativbewegung zwischen der Flyerachse und der Spulspindel durchzuführen.The inventive device is characterized in particular by the fact that a positioning unit is provided to the traversing movement with a predetermined position of the spun yarn on the non-rotating To finish flyer wings and to perform an axial relative movement between the flyer axis and the winding spindle.
Eine besonders konstruktiv vorteilhafte Ausgestaltung der Vorrichtung kann darin gesehen werden, dass die Positioniereinheit mit der Changiereinrichtung zusammenwirkt. Hierbei kann die Anzahl der Bauteile der Vorrichtung zum Aufwickeln eines Spinnfadens zu einer Spule verringert werden.A particularly structurally advantageous embodiment of the device can be seen in that the positioning unit interacts with the traversing device. In this case, the number of components of the device for winding a spun yarn to a coil can be reduced.
Bevorzugt ist eine Ausgestaltung der Vorrichtung, bei der die drehbare Flyerachse zwei im Abstand zueinander angeordneten Flyerflügeln aufweist. Hierbei weist jeder der Flyerflügel einen verformten Führungsbügel aus, um den Spinnfaden gleitend an dem Führungsbügel zu führen. Flyerflügel an drehbaren Achsen sind an und für sich bekannt. Die Führungsbügel der Flyerflügel stellen ein insbesondere drahtförmiges Gebilde dar, an dem während der Bewegung der Flyerflügel der Spinnfaden entlanggleitet. Eine Ausführungsform eines solchen Flyerflügels ist bspw. aus der vorstehend genannten US Schrift 5,669,564 bekannt. Die Flyerachse, auf der die Flyerflügel angeordnet sind, ist mit einem Drehantrieb gekoppelt, so dass die Flyerflügel an der drehbaren Flyerachse einen Teilhub der Changierbewegung durchführen. Alternativ lässt sich der Hub auch durch eine verschiebbar ausgebildete Flyerachse realisieren.Preferred is an embodiment of the device in which the rotatable flyer axis has two spaced apart flyer wings. Here, each of the flyer wings from a deformed guide bracket to guide the spun yarn slidably on the guide bracket. Flyer wings on rotating axles are known per se. The guide bow of the flyer wings represent a particular wire-shaped structure on which slides along the spider during movement of the flyer wings. An embodiment of such a flyer wing is known, for example, from the aforementioned US Pat. No. 5,669,564. The flyer axis, on which the flyer wings are arranged, is coupled to a rotary drive, so that the flyer wings on the rotatable flyer axis perform a partial stroke of the traversing movement. Alternatively, the stroke can also be realized by a displaceable trained flyer axis.
Hierbei bilden die Flyerflügel zwei mit Abstand gegenüberliegende Umkehrpunkte der Changierbewegung des Spinnfadens, so dass der Spinnfaden durch die Flyerflügel zwischen den Umkehrpunkten hin- und herbewegt wird.In this case, the flyer wings form two opposing reversal points of the traversing movement of the filament, so that the filament is reciprocated by the flyer wings between the reversal points.
Besonders vorteilhaft ist, wenn die Positioniereinheit einen Sensor aufweist, der der Flyerachse zur Erfassung einer Winkellage der Flyerachse und/oder der Flyerflügel zugeordnet ist. Somit lässt sich die Flyerachse in einer bestimmten Winkellage der Flyerflügel anhalten, um die Glasfaden durch eine axiale Verschiebung der Flyerachse neben der Spule zu positionieren.It is particularly advantageous if the positioning unit has a sensor which is associated with the flyer axis for detecting an angular position of the flyer axis and / or the flyer wings. Thus, the flyer axis in Stop a certain angular position of the flyer wings to position the glass thread by an axial displacement of the flyer axis next to the coil.
Um den Spinnfaden neben den Wickelbereich der Spule zu positionieren, weist die Positionierung einen auf die Flyerachse wirkenden Schubantrieb auf. Damit lässt sich der Spinnfaden sicher aus dem Wickelbereich der Spule herausführen. Hierbei kann die Fadenreserve je nach Erfordernis am linken Hülsenende oder an einem rechten Hülsenende gewickelt werden.In order to position the spun yarn next to the winding area of the spool, the positioning has a thrust drive acting on the flyer axis. This allows the filament safely lead out of the winding area of the coil. Here, the thread reserve can be wound as required on the left sleeve end or on a right sleeve end.
Zur Vervollständig der Bewegung der Changiereinrichtung wird vorgeschlagen, dass die Spulspindel in ihrer axialen Richtung verschiebbar ist. Durch eine Verschiebung der Spulspindel in axialer Richtung lässt sich die Changierbewegung des Spinnfadens über einen größeren Hub ausführen, so dass die Spulspindel vorzugsweise axial verschiebbar ausgeführt ist. Hierdurch wird insbesondere erreicht, dass der Spinnfaden aus einer ortsfesten Position ohne größere Auslenkungen zuführbar ist. Damit können auch sehr empfindliche Glasfäden mit gleichmäßiger Qualität erzeugt und zu Spulen gewickelt werden.To complete the movement of the traversing device, it is proposed that the winding spindle be displaceable in its axial direction. By a displacement of the winding spindle in the axial direction, the traversing movement of the spun yarn can be performed over a larger stroke, so that the winding spindle is preferably designed to be axially displaceable. In this way, in particular, it is achieved that the filament can be fed from a stationary position without major deflections. This allows even very delicate glass threads are produced with uniform quality and wound into coils.
Weitere Vorteile und Einzelheiten des erfindungsgemäßen Verfahrens sowie der erfindungsgemäßen Vorrichtung werden anhand des in der Zeichnung dargestellten Ausführungsbeispiel erläutert. Dabei handelt es sich um ein bevorzugtes Ausführungsbeispiel, auf das der Gegenstand der Erfindung nicht beschränkt wird. Es zeigen:
- Fig. 1:
- schematisch ein Ausführungsbeispiel der erfindungsgemäßen Vorrichtung zur Herstellung von Glasfäden,
- Fig. 2a, 2b
- Momentaufnahmen während des Aufwickelvorgangs, und
- Fig. 3:
- das Ausführungsbeispiel in einer Momentaufnahme während des Wickelns einer Fadenreserve am Ende einer Spulenwicklung
- Fig. 4:
- das Ausführungsbeispiel in einer Momentaufnahme während des Wickelns einer Fadenreserve zu Beginn einer Spulenwicklung
- Fig. 1:
- schematically an embodiment of the device according to the invention for the production of glass threads,
- Fig. 2a, 2b
- Snapshots during the winding process, and
- 3:
- the embodiment in a snapshot during the winding of a thread reserve at the end of a coil winding
- 4:
- the embodiment in a snapshot during the winding of a thread reserve at the beginning of a coil winding
In der
Die Herstellung von Endlosglasfäden erfolgt nach dem Düsenziehverfahren. Eine Glasschmelze wird hierbei über Düsen gezogen. Die aus den Düsen heraustretenden Glasfilamente können zu Glasfäden gebündelt werden. Der Glasfaden wird zu einer Spule aufgewickelt. Die Geschwindigkeit mit der der Glasfaden zu einer Spule gewickelt wird, beeinflusst die Dicke der Einzelfilamente und somit auch den Titer des Glasfadens. Ein Glasfaden kann hierbei einen Titerbereich zwischen 2,5 TEX und 204 TEX mit Einzelfilamentdurchmessern von 3 bis 13 µm haben. Es ist üblich, dass bei Herstellung von Endlosglasfäden eine Schlichte auf den Glasfaden aufgebracht wird. Hierdurch soll das weitere Verarbeiten der Fasern ermöglicht bzw. erleichtert werden. Die Schlichte stellt eine Oberflächenbeschichtung dar, die einem Schutz des Glasfadens dient.The production of endless glass fibers takes place after the nozzle drawing process. A glass melt is pulled over nozzles. The glass filaments emerging from the nozzles can be bundled into glass threads. The glass thread is wound up into a spool. The speed with which the glass thread is wound into a coil influences the thickness of the individual filaments and thus also the titer of the glass thread. A glass thread can have a titer range between 2.5 TEX and 204 TEX with single filament diameters of 3 to 13 μm. It is common for a sizing to be applied to the glass filament when making continuous glass filaments. In this way, the further processing of the fibers is to be made possible or facilitated. The size represents a surface coating which serves to protect the glass thread.
Die Behandlung der Filamente unterhalb der Düsen, insbesondere die Schlichte und die mögliche Bündelung der Filamente zu Fäden und das Aufwickeln der einzelnen Fäden hängen von dem späteren Verarbeitungszweck ab.The treatment of the filaments below the nozzles, in particular the sizing and the possible bundling of the filaments into threads and the winding up of the individual threads depend on the later processing purpose.
In der
Die Glasschmelze tritt durch Düsen 2 in Form von Glasfilamenten 3 heraus.The molten glass passes out through
Die Filamente 3 können zu einer Glasfaden 4 gebündelt werden. Bevor eine Bündelung der Filamente 3 erfolgt, wird bspw. mittels der Applikationseinheit 5 eine Schlichte auf die Glasfilamente 3 aufgebracht.The
Der Glasfaden wird mittels einer Vorrichtung 6 zum Aufwickeln des Glasfadens 4 zu einer Spule gewickelt. Die in der
Jede Spulspindel 8.1, 8.2 weist vorzugsweise einen Spindelantrieb auf, so dass die Spulspindeln 8.1, 8.2 individuell angetrieben werden können. Jede Spulspindel 8.1, 8.2 weist ein Spannfutter auf. Auf dem Spannfutter ist jeweils eine oder auch mehrere Spulhülse 9.1, 9.2 gehalten, um die Wicklungen einer Spule aufzunehmen. So können die Spulspindeln 8.1 und 8.2 mehrere Spulhülsen hintereinander durch das Spannfutter spannen, so dass an den Spulspindeln jeweils auch mehrere Glasfäden gleichzeitig zu Spulen wickelbar sind. In dem dargestellten Ausführungsbeispiel sind an jeder der Spulspindeln jeweils zwei der Spulhülsen 9.1 und 9.2 gehalten (
Der Drehteller 7 ist mit einer nicht dargestellten Antriebseinheit gekoppelt. Der Drehteller 7 lässt sich durch Aktivieren eines Drehtellerantriebs antreiben, so dass der Drehteller 7 eine Drehbewegung, bspw. entgegen dem Uhrzeigersinn, durchführt. Hierdurch wird nach Beendigung eines Aufspulvorgangs ein Übergang der vollen Spulhülse aus dem Aufspulbereich in einen Wechselbereich erreicht. Die leere Spulhülse kommt hierbei, in den Aufspulbereich und es folgt ein erneuter Spulvorgang.The
Nicht dargestellt sind in der schematischen Darstellung nach
Während des Aufwickelvorgangs des Glasfadens wird eine Changierbewegung zur Bildung der Spule durchgeführt. Hierzu ist schematisch in der
In dem bevorzugt dargestellten Ausführungsbeispiel umfasst die Changiereinrichtung 10 eine drehbare Flyerachse 11, wie dies in den
Auf der Flyerachse 11 sind sogenannte Flyerflügel 13.1 und 13.2 angeordnet. Die Flyerflügel 13.1 und 13.2 weisen jeweils einen geformten Führungsbügel auf, die als ein drahtähnliches Gebilde den Glasfaden 4 entlanggleitend führen. Die Führungsbügel der Flyerflügel 13.1 und 13.2 können direkt an der Flyerachse 11 gehalten sein. Es ist jedoch auch möglich die Führungsbügel über Flügelträger an der Flyerachse 11 zu halten. Die Führungsbügel können hierbei aus Messing oder speziellen Kunststoff bestehen.On the
Aufgrund der hohen Geschwindigkeit und der Reibung zwischen einem Flyerflügel und einem Glasfaden entstehenden Wärme ist im Bereich der Flyerflügel eine Einrichtung 14 vorgesehen, mittels derer ein Fluid in den Kontaktbereich zwischen Glasfaden und Flyerflügel gebracht wird. Das Fluid soll zum einen eine Kühlwirkung haben. Zum anderen soll mittels des Fluids der Reibwert zwischen der Glasfaden und dem Flyerflügel verringert werden. Damit lassen sich insbesondere Filamentbrüche an dem Glasfaden vermeiden. Als Fluid wird bevorzugt ein Wasser auf die Kontaktflächen der Flyerflügel 13.1 und 13.2 gesprüht.Due to the high speed and the friction between a flyer blade and a glass thread resulting heat in the area of the flyer wings means 14 is provided by means of which a fluid is brought into the contact area between the glass thread and flyer wings. The fluid should on the one hand have a cooling effect. On the other hand, the coefficient of friction between the glass thread and the flyer wing should be reduced by means of the fluid. This can be avoided in particular filament breaks on the glass thread. As the fluid, a water is preferably sprayed on the contact surfaces of the flyer wings 13.1 and 13.2.
Wie aus der
Die Spulspindel 8.1 und 8.2 weist jeweils ein an und für sich bekanntes Spannfutter auf, mittels dessen die Spulhülsen 9.1 und 9.2 am Umfang der Spulspindel gehalten werden. Das Spannfutter weist bspw. Spannlamellen auf, die nicht dargestellt sind, um die Spulhülse 9.1, 9.2 ortsfest bezüglich der Spulspindel zu halten.The winding spindle 8.1 and 8.2 each have a well-known chuck, by means of which the winding tubes 9.1 and 9.2 are held on the circumference of the winding spindle. The chuck has, for example, clamping lamellae on, which are not shown to hold the winding tube 9.1, 9.2 stationary with respect to the winding spindle.
In den
Aus der
Um einen konstanten Titer während des Spulvorgangs zu erreichen, wird die Drehzahl der Spulspindel 8.1 in Abhängigkeit vom Durchmesser der Spule 15 verändert, um so eine konstante Oberflächengeschwindigkeit der Spule 15 zu erhalten. Der Glasfaden 4 wird mit einer konstanten Aufwickelgeschwindigkeit zur Spule 15 gewickelt.In order to achieve a constant titer during the winding process, the rotational speed of the winding spindle 8.1 is varied as a function of the diameter of the
In diesem Ausführungsbeispiel nach
Am Ende der Spulenwicklung wird der Glasfaden 4 neben der Spule 15 am Umfang der Spulhülse 9.1 zu einer Fadenreserve 16 gewickelt, wie in
Die Funktion der Positioniereinheit 21 und das Zusammenwirken mit der Changiereinrichtung 10 werden nun mit Bezug zu der
Auch die Rotation der Flyerachse 11 mit den changierenden Flyerflügeln 13, 1, 13.2 wird mit einer vorbestimmten Winkellage der Flyerflügel 13.1 und 13.2 beendet. Hierzu wird die gewünschte Winkellage zur Positionierung des Glasfadens 4 an dem rotationslosen Flyerflügel 13.1 oder 13.2 durch den Sensor 17 der Positioniereinheit 21 erfasst. Sobald die Flyerachse 11 die vorbestimmte Winkellage erreicht hat, wird der Drehantrieb 12 der Flyerachse 11 gestoppt. Der Glasfaden 4 befindet sich in der vorgesehenen Position am nicht rotierendem Flyerflügel 13.1, 13.2. Der Flyerflügel 13.1 bzw. 13.2 nimmt dabei eine Position ein, bei welcher der Glasfaden 4 in einem Umkehrpunkt des Flyerflügels 13.1 bzw. 13.2 geführt ist. Damit erhält der Glasfaden 4 an den Flyerflügeln 13.1 und 13.2 eine in axialer Richtung stabile Führung. Haben die Flyerflügel 13.1 und 13.2 die vorbestimmte Position eingenommen, so wird der Schubantrieb 19 aktiviert und die Flyerachse 11 mit den Flyerflügeln 13.1 und 13.2 in axialer Richtung verschoben, so dass der Glasfaden 4 neben der Wickelbreite der Spule 15, wie in dem in der
In dem Ausführungsbeispiel nach den
Die Darstellung in
Bei dem in
Zu einer rotatorischen Positionierung der Flyerachse 11 ist die Positioniereinheit 21 mit einem Sensor 17 und dem Drehantrieb 12 gekoppelt. Somit lässt sich die Changierbewegung gezielt mit der vorgegebenen axial bestimmten Position des Glasfadens 4 an den rotationslosen Flyerflügeln 13.1 und 13.2 beenden. Darüber hinaus ist auch die Möglichkeit gegeben, dass die Positioniereinheit 21 mit einem Schubantrieb 19 zusammenwirkt, um die Flyerachse 11 axial zu verschieben. Alternativ kann die translatorische Positionierung des Glasfadens in einen Bereich außerhalb der Wickelbreite B einer Spule durch eine Kombination der Verschiebungen der Spulspindel 8.1 und der Flyerachse 11 erfolgen. Zudem besteht die Möglichkeit, die Wicklung einer Fadenreserve 16 mit einem changierenden Glasfaden 4 zu wickeln.For a rotational positioning of the
Im Gegensatz zu dem Ausführungsbeispiel nach
In den Ausführungsbeispielen nach
- 11
- Tiegelcrucible
- 22
- Düsejet
- 33
- Filamentfilament
- 44
- Spinnfadenspin thread
- 4a; 4b4a; 4b
- Glasfadenglass thread
- 55
- Applikatorapplicator
- 66
- Vorrichtungdevice
- 77
- Drehtellerturntable
- 8.1, 828.1, 82
- Spulspindelwinding spindle
- 9.1, 9.29.1, 9.2
- Spulhülsewinding tube
- 1010
- ChangiereinrichtungTraversing device
- 1111
- FlyerachseFlyers axis
- 1212
- Antriebdrive
- 13.1; 13.213.1; 13.2
- FlyerflügelFlyers wing
- 1414
- Kühleinrichtungcooling device
- 1515
- SpuleKitchen sink
- 1616
- Fadenreservethread reserve
- 1717
- Sensorsensor
- 1818
- Drehantriebrotary drive
- 1919
- Schubantrieblinear actuator
- 2020
- SpindelschubantriebSpindle linear actuator
- 2121
- Positioniereinheitpositioning
Claims (13)
Applications Claiming Priority (1)
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DE102017116548.7A DE102017116548A1 (en) | 2017-07-21 | 2017-07-21 | Method and device for winding a spun thread, in particular a glass thread, into a spool |
Publications (2)
Publication Number | Publication Date |
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EP3431428A1 true EP3431428A1 (en) | 2019-01-23 |
EP3431428B1 EP3431428B1 (en) | 2020-12-09 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP18182884.9A Active EP3431428B1 (en) | 2017-07-21 | 2018-07-11 | Method and device for winding a spinning thread, in particular a glass yarn in order to form a bobbin |
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Country | Link |
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EP (1) | EP3431428B1 (en) |
CN (1) | CN109457336B (en) |
DE (1) | DE102017116548A1 (en) |
EA (1) | EA038004B1 (en) |
ES (1) | ES2859075T3 (en) |
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CN114988210A (en) * | 2022-07-18 | 2022-09-02 | 河南神马锦纶科技有限公司 | Preparation method of superfine nylon 6 filament |
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CN111560671B (en) * | 2020-05-20 | 2021-05-07 | 新昌县恒佳纺织机械厂 | Lifting type high-speed doubling process |
CN116281392B (en) * | 2023-05-19 | 2023-08-15 | 四川新东方电缆集团有限公司 | Wire coiling machine device |
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US7866590B2 (en) | 2005-06-24 | 2011-01-11 | Saint-Gobain Technical Fabrics Europe | Winding frame with monitored secondary travel |
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DE3136908A1 (en) * | 1980-09-19 | 1982-05-06 | Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid | Winding machine for the winding of a plurality of threads |
JPS6424047A (en) * | 1987-07-17 | 1989-01-26 | Nitto Glass Fiber Mfg | Production of glass yarn |
JP2859557B2 (en) * | 1995-04-11 | 1999-02-17 | 村上 和子 | Large package of yarn for loom and winder for manufacturing the same |
EP1222133B1 (en) * | 1999-10-19 | 2005-12-28 | Maschinenfabrik Rieter Ag | Method and device for winding a thread onto a bobbin |
DE102005002409A1 (en) * | 2005-01-19 | 2006-07-27 | Saurer Gmbh & Co. Kg | Method and device for determining the zero position of an oscillatable thread guide |
MX2009008863A (en) * | 2007-09-07 | 2009-09-22 | Lohia Starlinger Ltd | Device for introducing yarn to the grasping device of an automatic turret type winder. |
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DE102014012632A1 (en) * | 2014-08-22 | 2016-02-25 | Oerlikon Textile Gmbh & Co. Kg | Method for winding a plurality of threads and winding machine |
-
2017
- 2017-07-21 DE DE102017116548.7A patent/DE102017116548A1/en active Pending
-
2018
- 2018-07-11 EP EP18182884.9A patent/EP3431428B1/en active Active
- 2018-07-11 ES ES18182884T patent/ES2859075T3/en active Active
- 2018-07-12 EA EA201891411A patent/EA038004B1/en not_active IP Right Cessation
- 2018-07-20 CN CN201810802101.9A patent/CN109457336B/en active Active
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CN114988210A (en) * | 2022-07-18 | 2022-09-02 | 河南神马锦纶科技有限公司 | Preparation method of superfine nylon 6 filament |
CN114988210B (en) * | 2022-07-18 | 2023-09-29 | 河南神马锦纶科技有限公司 | Preparation method of superfine polyamide 6 filament |
Also Published As
Publication number | Publication date |
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EA038004B1 (en) | 2021-06-22 |
CN109457336B (en) | 2022-07-22 |
ES2859075T3 (en) | 2021-10-01 |
CN109457336A (en) | 2019-03-12 |
EA201891411A2 (en) | 2019-01-31 |
DE102017116548A1 (en) | 2019-01-24 |
EP3431428B1 (en) | 2020-12-09 |
EA201891411A3 (en) | 2019-05-31 |
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