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Model YLAA Air-Cooled Scroll Compressor Liquid Chillers Style B

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Form 150.62-EG5 (509)<strong>Model</strong> <strong>YLAA</strong> <strong>Air</strong>-<strong>Cooled</strong> <strong>Scroll</strong> <strong>Compressor</strong> <strong>Liquid</strong> <strong>Chillers</strong><strong>Style</strong> BRound Tube Condenser Coils246 – 527 kW60 HzR-410A


SpecificationsFORM 150.62-EG5 (509)GENERALThe 70 - 150 Ton (246 - 527kW) <strong>YLAA</strong> models are shippedcomplete from the factory ready for installation and use.The unit is pressure-tested, evacuated, and fully chargedwith a zero Ozone Depletion Potential Refrigerant R-410A and includes an initial oil charge. After assembly, acomplete operational test is performed with water flowingthrough the evaporator to assure that the refrigerationcircuit operates correctly.The unit structure is heavy-gauge, galvanized steel. Thisgalvanized steel is coated with baked-on powder paint,which, when subjected to ASTM B117 1000 hour, saltspray testing, yields a minimum ASTM 1654 rating of“6”. Units are designed in accordance with NFPA 70 (NationalElectric Code), ASHRAE/ANSI 15 Safety code formechanical refrigeration, ASME and rated in accordancewith ARI Standard 550/590.foam insulation (K=0.25).The water baffles are constructed of brass to resist corrosion.The removable heads allow access to the internallyenhanced, seamless, copper tubes. Vent and drain connectionsare included.Water inlet and outlet connections are grooved for compatibilitywith field supplied ANSI/AWWA C-606 couplings.CONDENSERCoils – Fin and tube condenser coils of seamless, internally-enhanced,high-condensing-coefficient, corrosionresistant copper tubes are arranged in staggered rows,COMPRESSORSThe chiller has suction-gas cooled, hermetic, scroll compressors.The <strong>YLAA</strong> compressors incorporate a compliantscroll design in both the axial and radial direction. All rotatingparts are statically and dynamically balanced. A large internalvolume and oil reservoir provides greater liquid tolerance.<strong>Compressor</strong>-crankcase heaters are also included for extraprotection against liquid migration.EvaporatorThe evaporator is equipped with a heater controlled bya separate thermostat. The heater provides freeze protectionfor the evaporator down to -20 o F (-29°C) ambient.The evaporator is covered with 3/4” flexible, closed-cell,jOHNSON CONTROLSmechanically expanded into aluminum fins. Integral subcoolingis included. The design working pressure of thecoil is 650 PSIG (45 barg).Fans – The condenser fans are composed of corrosionresistant aluminum hub and glass-fiber-reinforced polypropylenecomposite blades molded into a low-noise airfoilsection. They are designed for maximum efficiency andare statically and dynamically balanced for vibration-freeoperation. They are directly driven by independent motors,and positioned for vertical air discharge. The fan guardsare constructed of heavy-gauge, rust-resistant, coatedsteel. All blades are statically and dynamically balancedfor vibration-free operation.Motors – The fan motors are Totally Enclosed <strong>Air</strong>-Over, squirrel-cagetype, current protected. They feature ball bearingsthat are double-sealed and permanently lubricated.


FORM 150.62-EG5 (509)Provisions are included for: pumpdown at shutdown;optional remote chilled water temperature reset and twosteps of demand load limiting from an external buildingautomation system. Unit alarm contacts are standard.The operating program is stored in non-volatile memory(EPROM) to eliminate chiller failure due to AC poweredfailure/battery discharge. Programmed setpoints are retainedin lithium battery-backed RTC memory for 5 yearsminimum.BUILDING AUTOMATION SYSTEM INTERFACEThe factory addition of a Printed Circuit Board to accepta 4-20 milliamp or 0-10VDC to reset the leaving chillerliquid temperature from a Building Automation System.(Only one of following options can be offered on a unit ata time: BAS, Remote Control Panel or Multi-unit SequenceControl.) (Factory-mounted)- (The standard unit capabilities include remote startstopor up to two steps of demand (load) limitingdepending on model.)- (The standard control panel can be directly connectedto a Johnson Controls Building Automated System viathe standard on-board RS485 communication port.)COMMUNICATIONS• Native communication capability for BACnet (MS/TP)and Modbus• Optional communciation available for N2 and LON viaeLink optionPOWER PANELEach panel contains:• <strong>Compressor</strong> power terminals• <strong>Compressor</strong> motor starting contactors per l.E.C.*• Control power terminals to accept incoming for115-1-60 control power• Fan contactors & overload current protectionThe power wiring is routed through liquid-tight conduit tothe compressors and fans.FANCONTACTORFANFUSEFANCONTACTORSDISCONNECTSWITCHFANCONTACTORSFANFUSEFANCONTACTORXTBF1COMPRESSORCONTACTORSGROUNDLUGCOMPRESSORCONTACTORSCOMPRESSOROVERLOADS* International Electrotechnical CommissionjOHNSON CONTROLS


Accessories and OptionsPOWER OPTIONS:COMPRESSOR POWER CONNECTIONS – Single-pointterminal block connection(s) are provided as standard.The following power connections are available as options.(See electrical data for specific voltage and options availability.)(Factory-mounted)SINGLE-POINT SUPPLY TERMINAL BLOCK – Includesenclosure, terminal-block and interconnectingwiring to the compressors. Separate external protectionmust be supplied, by others, in the incomingcompressor-power wiring. (Do not include this optionif either the Single-Point Non-Fused Disconnect Switchor Single-Point Circuit Breaker options have beenincluded.)SINGLE- POINT NON- FUSED DISCONNECTSWITCH OR MULTIPLE-POINT NON-FUSED DIS-CONNECT SWITHCHES – Unit-mounted disconnectswitch(es) with external, lockable handle (in compliancewith Article 440-14 of N.E.C.), can be supplied to isolatethe unit power voltage for servicing. Separate externalfusing must be supplied, by others in the power wiring,which must comply with the National Electrical Codeand/or local codes.SINGLE-POINT NON-FUSED DISCONNECT SWITCHWITH INDIVIDUAL SYSTEM BREAKERS - Includesunit-mounted disconnect switch with external, lockablehandles (in compliance with Article 440-14 of N.E.C.)to isolate unit power voltage for servicing. Factoryinterconnecting wiring is provided from the disconnectswitch to factory supplied system circuit breakers.SINGLE-POINT CIRCUIT BREAKER – A unit mountedcircuit breaker with external, lockable handle (incompliance with N.E.C. Article 440-14), can be suppliedto isolate the power voltage for servicing. (This optionincludes the Single-Point Power connection.)CONTROL TRANSFORMER – Converts unit power voltageto 115-1-60 (0.5 or 1.0 KVA capacity). Factory mountingincludes primary and secondary wiring between thetransformer and the control panel. (Factory-mounted)CONTROL OPTIONS:AMBIENT KIT (LOW) – Units will operate to 30°F (-1°C).This accessory includes all necessary components to permitchiller operation to 0°F (-18°C). (This option includesthe Discharge Pressure Transducer / Readout Capabilityoption.) For proper head pressure control in applicationsbelow 30°F (-1°C) where wind gusts may exceed 5 mph,it is recommended that Optional Condenser LouveredEnclosure Panels also be included. (Factory-mounted)AMBIENT KIT (HIGH) – Required if units are to operatewhen the ambient temperature is above 115°F (46°C).Includes sun shield panels and discharge pressuretransducers. (This option includes the Discharge PressureTransducer / Readout Capability option.) (Fieldmounted)LANGUAGE LCD AND KEYPAD DISPLAY – Spanish,French, German, and Italian unit LCD controls and keypaddisplay available. Standard language is English.COMPRESSOR, PIPING, EVAPORATORoptions:CHICAGO CODE RELIEF VALVES – Unit will be providedwith relief valves to meet Chicago code requirements.(Factory-Mounted)SERVICE Suction ISOLATION VALVE – Service suctiondischarge (ball-type) isolation valves are added to unitper system (discharge service ball-type isolation valve isstandard on each circuit). (Factory-Mounted)HOT GAS BY-PASS – Permits continuous, stable operationat capacities below the minimum step of compressorunloading to as low as 5% capacity (dependingon both the unit and operating conditions) by introducingan artificial load on the evaporator. Hot gas by-pass isinstalled on only refrigerant system #1 on two-circuitedunits. (Factory-Mounted)Flanges (ANSI/AWWA C-606 couplings Type)– Consists of (2) Flange adapter for grooved end pipe(standard 150 psi [10.5 bar] evaporator). (Not availableon optional DX evaporator 300 PSIG DWP waterside.)(Field-mounted)FLOW SWITCH – The flow switch or its equivalent mustbe furnished with each unit.150 psig (10.5 bar) DWP – For standard units. JohnsonControls model F61MG-1C Vapor-proof SPDT, NEMA3R switch (150 psig [10.5 bar] DWP), -20°F to 250°F(-29°C to 121°C), with 1" NPT connection for uprightmounting in horizontal pipe. (Field-mounted)Differential Pressure Switch – Alternative to anabove mentioned flow switch. Pretempco model DPS300A-P40PF-82582-5 (300 psi max. working pressure), SPDT 5amp 125/250VAC switch, Range 3 - 40 psid, deadband0.5 - 0.8 psi, with 1/4” NPTE Pressure Connections.HYDRO-KIT – Factory installed Hydro-Kit suitable for waterglycol systems with up to 35% glycol at leaving tempera-jOHNSON CONTROLS


FORM 150.62-EG5 (509)tures down to 20°F. The Hydro-kit option is available in asingle or dual configuration (dual as standby duty only), withtotally enclosed permanently lubricated pump motors.The hydro-kit option comes standard with a balancing valve,flow switch, pressure ports, suction guide, strainer, bleedand drain valves and frost protection.Expansion tanks are optional within the Hydro-Kit option.CONDENSER AND CABINET OPTIONS:Condenser coil protection against corrosive environmentsis available by choosing any of the following options. Foradditional application recommendations, refer to FORM150.12-ES1. (Factory-Mounted)PRE-COATED FIN CONDENSER COILS – The unit’scoils are constructed with epoxy coated aluminum fins.This can provide corrosion resistance comparable to copper-fincoils in typical seashore locations. Either these orthe post-coated coils (below), are recommended for unitsbeing installed at the seashore or where salt spray mayhit the unit.POST-COATED DIPPED CONDENSER COILS – Theunit’s coils are constructed with dipped-cured condensercoils. This is another choice for seashore and other corrosiveapplications (with the exception of strong alkalies,oxidizers and wet bromine, chlorine and fluorine in concentrationsgreater than 100 ppm).COPPER FIN CONDENSER COILS – The unit’s coils areconstructed with copper fins. (This is not recommended forunits in areas where they may be exposed to acid rain.)ENCLOSURE PANELS (UNIT) – Tamperproof EnclosurePanels prevent unauthorized access to units. EnclosurePanels can provide an aesthetically pleasing alternativeto expensive fencing. Additionally, for proper head pressurecontrol, Johnson Controls recommends the use ofCondenser Louvered Panels for winter applications wherewind gusts may exceed five miles per hour. The followingtypes of enclosure panels are available:WIRE PANELS (Full Unit) – Consists of weldedwire-mesh guards mounted on the exterior of the unit.Prevents unauthorized access, yet provides free air flow.(Factory-Mounted)WIRE/LOUVERED PANELS – Consists of welded wiremeshpanels on the bottom part of unit and louveredpanels on the condenser section of the unit. (Factorymounted).LOUVERED PANELS (Condenser Coil Only)– Louvered panels are mounted on the sides and ends ofthe condenser coils for protection. (Factory-Mounted)LOUVERED PANELS (Full Unit) – Louvered panelssurround the front, back, and sides of the unit. Theyprevent unauthorized access and visually screen unitcomponents. Unrestricted air flow is permitted throughgenerously sized louvered openings. This option is applicablefor any outdoor design ambient temperature upto 115°F (46°C). (Factory-Mounted)COIL END HAIL GUARD – Louvered panel attached toexposed coil end. (Factory-Mounted)sound attenuation – One or both of the followingsound attenuation options are recommended for residentialor other similar sound sensitive locations:COMPRESSOR ACOUSTIC SOUND BLANKET – Eachcompressor is individually enclosed by an acoustic soundblanket. The sound blankets are made with one layer ofacoustical absorbent textile fiber of 5/8" (15mm) thickness;one layer of anti-vibrating heavy material thickness of 1/8"(3mm). Both are closed by two sheets of welded PVC,reinforced for temperature and UV resistance. (Factory-Mounted)ULTRA Quiet FANS – Lower RPM, 8-pole fan motorsare used with steeper-pitch fans. (Factory-Mounted)VIBRATION ISOLATORS – Level adjusting, spring type 1"(25.4mm) or seismic deflection or neoprene pad isolatorsfor mounting under unit base rails. (Field-mounted)jOHNSON CONTROLS


Major Unit ComponentsFAN DECKPOWERPANELCONTROLPANELCOMPRESSORSMICROCHANNELCOILSLIQUIDTIGHTCONDUITFORMEDBASERAILFILTERDRIERSTXVVALVESSIGHTGLASSEVAPORATORjOHNSON CONTROLS


NomenclatureFORM 150.62-EG5 (509)NOMENCLATUREThe model number denotes the following characteristics of the unit:0120ZEYork ChillerA = Americas4 Digit Unit NumberE410AUnit DesignatorZ = Standard Efficiency (round tube)Y = High Efficiency (round tube)jOHNSON CONTROLS


Design ParametersNominal Evaporator Water FlowUnitDesignationTemperature<strong>Air</strong> On Condenser (°F)Water Flow Water Flow(gpm) MIN (gpm) MAXMin (°F) Max (°F) Min Max<strong>YLAA</strong>0070 40 55 60 285 0 125<strong>YLAA</strong>0080 40 55 100 355 0 125<strong>YLAA</strong>0090 40 55 140 625 0 125<strong>YLAA</strong>0091 40 55 100 385 0 125<strong>YLAA</strong>0101 40 55 100 385 0 125<strong>YLAA</strong>0115 40 55 100 385 0 125<strong>YLAA</strong>0120 40 55 150 625 0 125<strong>YLAA</strong>0135 40 55 120 625 0 125<strong>YLAA</strong>0150 40 55 120 625 0 125<strong>YLAA</strong>0155 40 55 150 625 0 125NOTES:1. For leaving brine temperature below 40°F (4°C), contact your nearest Johnson Controls Office for application requirements.2. For leaving water temperature higher than 55°F (13°C), contact the nearest Johnson Controls Office for application guidelines. 3. The evaporatoris protected against freezing to -20°F (-29°C) with an electric heater as standard.3. For operation at temperatures below 30°F (-1°C), the optional Low Ambient Kit will need to be installed on the system (for <strong>YLAA</strong>00140080 modelsonly).4. For operation at temperatures above 115°F (46°C), the optional High Ambient Kit will need to be installed on the system.10 jOHNSON CONTROLS


Water Pressure DropFORM 150.62-EG5 (509)<strong>YLAA</strong> Evaporator Pressure Drop (IP Units)100.0DBFPressure Drop (ft H2O)10.0ACEG1.010 100 1000Water Flow Rate (GPM)EVAPORATORABCDEF<strong>YLAA</strong> MODELS70SE80SE91HE,101HE, 115SE120SE, 155SE90SE135SE, 150SEjOHNSON CONTROLS11


Selection Criteria and ProceduresGUIDE TO SELECTIONCapacity ratings for YORK <strong>YLAA</strong> Packaged <strong>Air</strong>-<strong>Cooled</strong><strong>Liquid</strong> <strong>Chillers</strong>, shown on pages 18 through 23 cover themajority of design applications for these units. For unusualapplications or uses beyond the scope of this catalog,please consult your nearest Johnson Controls Office orrepresentative.SELECTION RULES1. Ratings – Ratings may be interpolated, but must notbe extrapolated. The Ratings given on pages 18 through23 and the DESIGN PARAMETERS given on page 10indicate the limits of application for these chillers.2. Evaporator Water – Ratings are based upon 2.4 GPMper ton which is equal to a 10°F chilled water range anda 0.0001 fouling factor for the evaporator at sea level.Tables on pages 18 through 23 give capacity, compressorkW required, evaporator GPM and unit EER.3. Condenser – Ratings are given in terms of air on condenserin degrees Fahrenheit.4. Performance Data Correction Factors – Ratings arebased on 0.0001 evaporator fouling factor, 10°F chilledwater range and at sea level. For operation at differentconditions, apply the appropriate correction factor fromthe following table.FOULING FACTORALTITUDE TEMP SPLIT TONS COMPR kW TONS COMPR kWSEA LEVEL2000 FT.4000 FT.6000 FT.8 0.994 0.999 0.991 0.99810 1.000 1.000 0.993 0.99912 1.005 1.001 0.999 0.99914 1.008 1.002 1.005 1.0008 0.990 1.010 0.984 1.00910 0.995 1.010 0.990 1.00912 0.999 1.011 0.995 1.01014 1.004 1.015 0.998 1.0118 0.983 1.021 0.977 1.02010 0.989 1.024 0.983 1.02112 0.994 1.025 0.988 1.02414 0.997 1.026 0.993 1.0258 0.978 1.035 0.973 1.03410 0.982 1.037 0.978 1.03512 0.987 1.037 0.980 1.03614 0.992 1.038 0.986 1.0376. Ethylene Glycol Correction Factors – The followingfactors are to be applied to the standard ratings for unitscooling ethylene glycol.ETHYLENE GLYCOLPRESS% WEIGHT TONS kW COMPR GPM°F/TON FREEZE PTDROP10 0.985 0.997 24.1 1.034 2620 0.981 0.996 24.9 1.062 1630 0.974 0.995 26.1 1.096 540 0.966 0.991 27.5 1.134 -1050 0.957 0.989 29.1 1.172 -327. Propylene Glycol Correction Factors – The followingfactors are to be applied to the standard ratings for unitscooling propylene glycol.PROPYLENE GLYCOLPRESS% WEIGHT TONS kW COMPR GPM°F/TON FREEZE PTDROP10 0.983 0.996 24.2 1.048 2720 0.974 0.995 24.4 1.086 1930 0.961 0.990 25.1 1.134 840 0.946 0.980 26.0 1.186 -550 0.928 0.984 27.2 1.247 -25METHOD OF SELECTIONTo select a Johnson Controls - <strong>YLAA</strong> Packaged <strong>Air</strong>-<strong>Cooled</strong><strong>Liquid</strong> Chiller, the following data must be known:1. Design Capacity in tons refrigeration (TR).2. Entering and Leaving <strong>Liquid</strong> Temperatures.3. Outside ambient air temperature in degrees F.4. GPM of chilled liquid.Determine capacity requirements from the followingformula:EXAMPLE – WATER CHILLING1. GIVEN: Provide a capacity of 90 Tons at 42°Fleaving water 10°F range, 0.0001FF, 80°F air onthe condenser, at sea level and 60 Hz.2. FIND: Unit Size <strong>Compressor</strong> kW Input3. From the Ratings on pages 18 - 23:SELECT: <strong>YLAA</strong>0090SE (English Units)91.4 Tons82 <strong>Compressor</strong> KW12.4 Unit EER4. Calculate <strong>Compressor</strong> kW at 50 Tons:kW = (90-91.4) x 80.7 = 80.7 kW5. Calculate GPM:12 jOHNSON CONTROLS


FORM 150.62-EG5 (509)90 Tons x 24GPM = 216 GPM10°F Range6. From Page 10, read 10 ft of water evaporatorpressure drop for GPM:7. A <strong>YLAA</strong>0090 is suitable.EXAMPLE – Brine Chilling1. GIVEN: Provide a capacity of 80 tons cooling30% by weight Ethylene Glycol from 50°F to 40°F,0.00025FF, 95°F air on the condenser, 60 Hz and4000 altitude.2. DETERMINE:Unit Size kW InputEthylene Glycol GPM Evaporator PressureDrop3. See Ethylene Glycol correction factors, for 30%by weight Ethylene Glycol.READ: .974 Tons factor.995 Compr. kW factor 26.1 Gal./°F/Tons factor4. See Performance Data Correction Factors for0.00025 fouling factor and 4000 ft. altitude.READ: .983 Tons factor 1.021 kW factor5. From RATINGS on pages 18 - 23:SELECT: <strong>YLAA</strong>0090 (English Units)91.4 Tons 82.0 <strong>Compressor</strong> kW6. Determine <strong>YLAA</strong>0090 brine cooling capacityand <strong>Compressor</strong> kW requirement:A. Tons = 91.4 x .974 x .983 = 87.51B. Compr. kW = 82.0 x .995 x 1.021 = 83.3Determine average full load <strong>Compressor</strong> kW at80 tons: (80/87.51) x 83.3 = 76.15kW8. Determine Ethylene Glycol GPM:Tons x Gal. °F/min/Ton factorGPM = Range 80.0 x 26.1GPM = 10 GPM = 208.89. Determine Evaporator Pressure Drop:A. See Ethylene Glycol correction factors for 30%by weight Ethylene Glycol.READ: 1.096 Pressure Drop FactorB. See pages 18-19 at 88.7 GPM for the <strong>YLAA</strong>0090.READ: 6.8 Ft. H 2O Pressure DropC. Evaporator Pressure Drop = 6.8 x 1.096 or 7.5Ft.H 2O10. <strong>YLAA</strong>0090 is suitable.jOHNSON CONTROLS13


Pump Selection CriteriaPump SelectionMultiple pump sizes are available for each <strong>YLAA</strong> modelproviding the ability to closely match the system requirements.Within the YORKworks CE chiller selection programis an integral pump selection program that can beused for a quick and easy pump selection. Please contactyour local Johnson Controls sales rep for assistance withthis selection program. If this program is not available orif a manual selection is desired, the following steps canbe followed to make a pump selection for the hydro kitoption.1. Determine whether a single pump or dual pump(standby) option is required. For this example, singlepump hydro kits will be used.2. Determine the required flow (GPM). This value willbe calculated with the chiller selection. Pump designflow must be within the limits of the chiller.ex. 100 Ton Chiller: 235 gpm (<strong>YLAA</strong>0101HE) single pump option3. Calculate the external system pressure loss (ft) for allpiping and components external to the chiller.ex.45 ft4. Determine the internal pressure loss to the chiller (ft)due to the evaporator from the Water Pressure Dropcharts. Combine this with the external system pressureloss (ft) to determine the preliminary pressureloss.ex.Internal Pressure Loss due to evaporator:12 ft (from chart on page 11)Preliminary pressure loss: 45 ft (external) + 12 ft (evaporator) = 57 ft5. Review the available hydro kit options for the <strong>YLAA</strong>model (See Table 1) selected using the Hydro Kit by<strong>Model</strong>s Chart. Use the flow and head calculated insteps 2 and 4 to select a preliminary design point. Ifthe preliminary design point does not fall directly on thecurve, select the next step larger size of impeller.ex.Preliminary design point: 235 gpm/57ftPreliminary selection: Hydro KitB/3x3x10@ 1740 rpm; 9.00 in impellerdiameter with 7.5Hp motor.6. Using the Hydro Kit pressure loss charts found onpage 16-17, determine the internal pressure loss tothe chiller due to the hydro kit piping for the selectedHydro Kit. Add this to the preliminary pressure loss(from step 4) to determine the total pressure loss:ex. For Hydro Kit B on <strong>YLAA</strong>0101 unit, thehydro kit pressure loss is 15 ft.Total pressure loss = 57 ft + 15 ft = 72 ft7. Check to see if the Hydro-Kit selection is valid. Usingthe total pressure loss (from step 6), plot the flow(GPM) and the total pressure loss on the hydro kitselected in step 5. If the pump selection is no longeradequate, re-select a hydro kit and go back to step6. (Note: if a design point does not fall directly onthe curve, one can select the next step larger size ofimpeller and use the circuit balancing valve to adjustthe system head requirements and correct for smallvariations from the selected pump curve.) If the pumpselection is satisfactory, proceed to step 8.ex. Total Pressure Loss = 72ft. with GPM = 235Selection is still valid for a Hydro-Kit B (3x3x10,1800rpm, 9” impeller @ 7.5Hp)8. The pump efficiency can be read from the pumpcurve using the dashed efficiency lines labeled as apercentage.ex. Efficiency: 68 % (from pump curve)9. The pump is selectedex. Hydro Kit B at 68%10. The pump NPSHr required can also be read from thepump curves. When selecting a pump one must makesure that the system designed NPSHa available isgreater than the NPSHr required by the pump plusthe fluid vapor pressure.ex.NPSHr = 6 ft (From Pump Curve forHydro Kit B)NPSHa = 30 ft (From System Design- Figure 3)VP = 0.4 ft (Water at 50ºF)NPSHr + VP < NPSHa6 ft + 0.4 ft < 30 ftIf the system flow or pressure exceeds that of the hydrokit pump curves provided, an integral hydro kit is notavailable for your application and a separate pump mustbe provided.14 jOHNSON CONTROLS


FORM 150.62-EG5 (509)TABLE1 – PUMP SELECTION INFORMATIONKIT SERIES KIT TYPE PUMP SIZE PUMP HP MOTOR RPMIMPELLER DIA(IN)MODELS WHERE USEDA 4380 Single 3X3X8 5 1800 7.5 70,80,90,91B 4380 Single 3X3X10 7.5 1800 9 70,80,90,91,101C 4380 Single 3X3X10 10 1800 10 70,80,115,120,135D 4380 Single 3X3X6 15 3600 5.9 70,80,90,91,101,115,120,135E 4380 Single 3X3X8 20 3600 6.3 90,91,101,115,120,135F 4380 Single 3X3X8 7.5 1800 8 101,115,120,135G 4380 Single 4X4X8 10 1800 7.6 150,155H 4380 Single 4X4X6 10 3600 4.9 150,155I 4380 Single 4X4X6 15 3600 5.5 150,155J 4380 Single 4X4X6 20 3600 6 150,155K 4382 Dual 4X4X8 7.5 1800 7.9 70,80,90,91,101,115,120,135L 4382 Dual 4X4X6 10 3600 5.3 70,80,90,91,101,115,150,155M 4382 Dual 4X4X6 15 3600 5.6 70,80,90,91,120,135,150,155N 4382 Dual 3X3X8 15 3600 6.6 70,80,90,91,O 4382 Dual 4X4X6 15 3600 5.9 101,115,120,165P 4382 Dual 3X3X8 20 3600 7.2 101,115,120R 4382 Dual 4X4X8 20 3600 6.3 135,150,155jOHNSON CONTROLS15


Pump Pressure Drop Curves<strong>YLAA</strong>007050454035Pd (ft)Pd (ft)Pd (ft)3025201510505045403530252015105050454035302520151050Hydro Kits A, B, C, D, NHydro Kits K, L, MFlow (GPM)<strong>YLAA</strong>0080Hydro Kit NHydro Kits A, B, C, DHydro Kits K, L, M0 200 400 600Flow (GPM)<strong>YLAA</strong>0090Hydro Kits A,B,D,E,NHydro Kits K, L, M0 200 400 600Flow (GPM)Pd (ft)Pd (ft)<strong>YLAA</strong>0091504540Hydro Kits A,B,D,E,N353025201510Hydro Kits K, L, M500 200 400 600Flow (GPM)<strong>YLAA</strong>010150454035Hydro Kits B,D,E, F, P30252015105Hydro Kits K, L, O00 200 400 600Flow (GPM)16 jOHNSON CONTROLS


FORM 150.62-EG5 (509)50<strong>YLAA</strong>0115454035Pd (ft)Pd (ft)Pd (ft)30Hydro Kit P2520Hydro Kits C,D,E, F15105Hydro Kits K, L, O00 200 400 600Flow (GPM)<strong>YLAA</strong>0120504540353025Hydro Kit P2015Hydro Kits C,D,E, F, K, M, O10500 200 400 600Flow (GPM)<strong>YLAA</strong>013550454035Hydro Kits C,D,E, F30252015Pd (ft)Pd (ft)<strong>YLAA</strong>01505045403530252015 Hydro Kits G,H,I,J,L,M,R10500 200 400 600Flow (GPM)<strong>YLAA</strong>01555045403530252015Hydro Kits G,H,I,J,L,M,R10500 100 200 300 400 500 600 700Flow (GPM)105Hydro Kit K,M,O,R00 200 400 600Flow (GPM)jOHNSON CONTROLS17


Single Pump CurvesKit A & FKit EKit B & CKit GKit DKit N, I, & J18 jOHNSON CONTROLS


Dual Pump CurvesFORM 150.62-EG5 (509)Kit KKit N & PKit L, M, & OKit RjOHNSON CONTROLS19


Ratings - 60 HzMODEL: <strong>YLAA</strong>0070ZE IPLV: 15.7AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 74.7 61.9 13.1 72.8 65.2 12.1 70.9 68.8 11.3 68.8 72.7 10.4 66.8 76.8 9.6 64.3 80.8 8.842.0 77.1 62.5 13.4 75.1 65.9 12.4 73.1 69.5 11.5 71.0 73.3 10.6 68.9 77.4 9.8 66.3 81.5 9.044.0 79.5 63.2 13.6 77.5 66.5 12.7 75.4 70.1 11.8 73.3 74.0 10.9 71.1 78.1 10.1 68.4 82.1 9.245.0 80.7 63.5 13.8 78.7 66.8 12.8 76.6 70.5 11.9 74.4 74.4 11.0 72.2 78.5 10.2 69.5 82.5 9.346.0 82.0 63.8 13.9 79.9 67.2 13.0 77.8 70.8 12.0 75.6 74.7 11.1 73.3 78.8 10.3 70.6 82.8 9.548.0 84.5 64.5 14.2 82.3 67.9 13.2 80.2 71.5 12.3 77.9 75.4 11.4 75.5 79.5 10.5 72.7 83.5 9.750.0 87.1 65.2 14.5 84.9 68.6 13.5 82.6 72.2 12.5 80.2 76.1 11.6 77.8 80.2 10.7 74.9 84.3 9.9MODEL: <strong>YLAA</strong>0080ZE IPLV: 15.0AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 80.3 69.1 12.7 78.2 72.9 11.8 76.0 77.0 10.9 73.8 81.4 10.0 71.5 86.1 9.2 68.7 90.8 8.542.0 82.9 69.8 13.0 80.7 73.6 12.1 78.5 77.7 11.1 76.1 82.2 10.3 73.8 86.9 9.5 70.9 91.5 8.744.0 85.5 70.6 13.3 83.3 74.4 12.3 81.0 78.5 11.4 78.6 83.0 10.5 76.1 87.7 9.7 73.2 92.3 8.945.0 86.8 71.0 13.4 84.5 74.8 12.4 82.2 78.9 11.5 79.8 83.4 10.6 77.3 88.1 9.8 74.4 92.7 9.046.0 88.2 71.4 13.6 85.9 75.2 12.6 83.5 79.3 11.6 81.0 83.8 10.7 78.5 88.5 9.9 75.5 93.1 9.148.0 90.9 72.2 13.8 88.5 76.0 12.8 86.0 80.2 11.9 83.5 84.6 11.0 81.0 89.3 10.1 77.9 93.9 9.350.0 93.7 73.0 14.1 91.2 76.9 13.1 88.7 81.0 12.1 86.1 85.4 11.2 83.5 90.1 10.3 80.3 94.8 9.5MODEL: <strong>YLAA</strong>0090ZE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 89.8 77.6 12.8 87.3 81.8 11.8 84.7 86.3 10.9 82.0 91.2 10.0 79.2 96.3 9.2 76.0 101.4 8.442.0 92.7 78.5 13.1 90.1 82.7 12.1 87.5 87.2 11.2 84.7 92.1 10.3 81.9 97.3 9.5 78.6 102.4 8.644.0 95.6 79.4 13.3 93.0 83.7 12.3 90.3 88.2 11.4 87.5 93.1 10.5 84.6 98.2 9.7 81.2 103.3 8.945.0 97.1 79.9 13.4 94.4 84.2 12.5 91.7 88.7 11.5 88.9 93.6 10.6 86.0 98.7 9.8 82.5 103.9 9.046.0 98.6 80.4 13.6 95.9 84.7 12.6 93.1 89.3 11.6 90.3 94.1 10.7 87.4 99.3 9.9 83.9 104.4 9.148.0 101.6 81.5 13.8 98.8 85.7 12.8 95.9 90.3 11.9 93.1 95.2 11.0 90.1 100.3 10.1 86.5 105.4 9.350.0 104.7 82.5 14.1 101.8 86.8 13.1 98.9 91.4 12.1 95.9 96.2 11.2 92.9 101.4 10.3 89.2 106.5 9.5NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-9820 jOHNSON CONTROLS


FORM 150.62-EG5 (509)MODEL: <strong>YLAA</strong>0070ZE IPLV: 15.7AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 61.7 85.0 8.1 59.0 89.5 7.4 56.3 94.1 6.742.0 63.7 85.7 8.3 60.9 90.1 7.5 58.1 94.8 6.944.0 65.7 86.4 8.5 62.9 90.8 7.7 60.0 95.5 7.045.0 66.7 86.7 8.6 63.9 91.2 7.8 60.9 95.9 7.146.0 67.7 87.1 8.7 64.9 91.6 7.9 61.9 96.2 7.248.0 69.8 87.8 8.9 66.9 92.3 8.1 63.8 97.0 7.450.0 72.0 88.5 9.1 68.9 93.0 8.3 65.8 97.7 7.6MODEL: <strong>YLAA</strong>0080ZE IPLV: 15.0AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 65.9 95.6 7.7 63.0 100.8 7.0 51.4 83.4 6.842.0 68.0 96.4 7.9 65.1 101.6 7.2 53.2 84.0 7.044.0 70.2 97.2 8.1 67.2 102.4 7.4 55.0 84.6 7.245.0 71.4 97.6 8.2 68.3 102.8 7.5 55.9 84.9 7.346.0 72.5 98.0 8.3 69.3 103.2 7.6 56.8 85.2 7.448.0 74.7 98.9 8.5 71.5 104.0 7.7 58.7 85.8 7.650.0 77.1 99.7 8.7 73.7 104.9 7.9 60.6 86.4 7.8MODEL: <strong>YLAA</strong>0090ZE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 72.7 106.7 7.7 69.4 112.4 7 48.1 72.8 7.342.0 75.2 107.7 7.9 71.8 113.3 7.2 49.8 73.3 7.544.0 77.7 108.7 8.1 74.2 114.4 7.4 51.6 73.8 7.745.0 79 109.2 8.2 75.4 114.9 7.4 52.5 74 7.846.0 80.3 109.8 8.3 76.6 115.4 7.5 53.4 74.3 7.948.0 82.9 110.8 8.5 79.1 116.5 7.7 55.2 74.9 8.150.0 85.5 111.9 8.6 70.9 94.6 8.4 57.1 75.4 8.3NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-98jOHNSON CONTROLS21


Ratings - 60 Hz – continuedMODEL: <strong>YLAA</strong>0091YE IPLV: 14.6AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 91.3 70.5 13.6 88.9 74.3 12.7 86.5 78.4 11.7 84.1 82.7 10.9 81.6 87.4 10.0 78.5 92.1 9.242.0 94.3 71.2 13.9 91.9 74.9 13.0 89.5 79.0 12.1 86.9 83.4 11.2 84.3 88.1 10.3 81.2 92.8 9.544.0 97.4 71.9 14.3 95.0 75.6 13.3 92.4 79.7 12.4 89.8 84.1 11.5 87.1 88.8 10.6 83.9 93.5 9.745.0 99.0 72.3 14.4 96.5 76.0 13.5 93.9 80.0 12.5 91.3 84.4 11.6 88.6 89.1 10.7 85.3 93.8 9.846.0 100.6 72.6 14.6 98.0 76.4 13.6 95.4 80.4 12.7 92.8 84.8 11.7 90.0 89.5 10.8 86.7 94.2 10.048.0 103.8 73.4 14.9 101.2 77.1 13.9 98.5 81.2 13.0 95.7 85.5 12.0 92.9 90.2 11.1 89.5 95.0 10.250.0 107.1 74.2 15.2 104.4 77.9 14.2 101.6 81.9 13.3 98.8 86.3 12.3 95.8 91.0 11.4 92.3 95.7 10.5MODEL: <strong>YLAA</strong>0101YE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 102.2 84.3 13.0 99.5 88.9 12.1 96.8 93.9 11.2 94.0 99.2 10.3 91.2 104.9 9.5 87.7 110.6 8.742.0 105.5 85.1 13.3 102.8 89.7 12.4 100.0 94.7 11.5 97.1 100.1 10.6 94.2 105.8 9.8 90.6 111.4 9.044.0 108.9 86.0 13.6 106.1 90.6 12.7 103.3 95.6 11.7 100.3 100.9 10.8 97.3 106.6 10.0 93.6 112.3 9.245.0 110.7 86.4 13.8 107.8 91.1 12.8 104.9 96.0 11.9 101.9 101.4 11.0 98.8 107.1 10.1 95.1 112.8 9.346.0 112.4 86.9 13.9 109.5 91.5 12.9 106.6 96.5 12.0 103.5 101.8 11.1 100.4 107.6 10.2 96.7 113.3 9.448.0 116.0 87.8 14.2 113.0 92.5 13.2 110.0 97.4 12.3 106.8 102.8 11.4 103.6 108.5 10.5 99.7 114.2 9.650.0 119.6 88.8 14.5 116.5 93.4 13.5 113.3 98.4 12.5 110.2 103.8 11.6 106.9 109.5 10.7 102.9 115.2 9.9MODEL: <strong>YLAA</strong>0115ZE IPLV: 14.3AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 118.5 104.1 12.5 115.5 109.6 11.6 112.3 115.5 10.7 109.0 121.9 9.9 105.6 128.6 9.1 101.5 135.2 8.442.0 122.4 105.2 12.7 119.2 110.7 11.8 115.9 116.7 11.0 112.5 123.1 10.1 109.0 129.8 9.4 104.8 136.5 8.644.0 126.3 106.4 13.0 123.0 112.0 12.1 119.6 117.9 11.2 116.1 124.3 10.4 112.5 131.1 9.6 108.2 137.7 8.845.0 128.2 107.0 13.1 124.9 112.6 12.2 121.5 118.5 11.3 117.9 124.9 10.5 114.2 131.7 9.7 109.9 138.3 8.946.0 130.2 107.6 13.3 126.8 113.2 12.3 123.3 119.2 11.5 119.7 125.6 10.6 116.0 132.3 9.8 111.6 139.0 9.048.0 134.2 108.8 13.5 130.7 114.5 12.6 127.1 120.4 11.7 123.4 126.9 10.8 119.6 133.6 10.0 115.1 140.3 9.250.0 138.2 110.1 13.8 134.6 115.8 12.8 130.9 121.8 11.9 127.1 128.2 11.0 123.2 135.0 10.2 118.6 141.7 9.4NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-9822 jOHNSON CONTROLS


FORM 150.62-EG5 (509)MODEL: <strong>YLAA</strong>0091YE IPLV: 14.6AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 75.4 97.1 8.4 72.2 102.3 7.7 68.9 107.7 742.0 78 97.7 8.7 74.7 102.9 7.9 71.3 108.4 7.244.0 80.6 98.4 8.9 77.2 103.7 8.1 73.8 109.2 7.445.0 81.9 98.8 9 78.5 104 8.3 75 109.5 7.546.0 83.3 99.2 9.1 79.8 104.4 8.4 76.3 109.9 7.648.0 86 99.9 9.4 82.4 105.2 8.6 78.8 110.7 7.850.0 88.7 100.7 9.6 85.1 105.9 8.8 81.4 111.5 8MODEL: <strong>YLAA</strong>0101YE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 84.2 116.5 8 80.6 122.8 7.3 68 107.3 742.0 87 117.4 8.2 83.3 123.7 7.5 70.4 108 7.244.0 89.9 118.3 8.4 86.1 124.6 7.7 72.8 108.7 7.445.0 91.4 118.8 8.5 87.5 125.1 7.8 74.1 109 7.546.0 92.8 119.2 8.6 88.9 125.5 7.9 75.3 109.4 7.648.0 95.8 120.2 8.8 91.8 126.5 8.1 55.5 69.4 8.450.0 98.8 121.2 9 94.7 127.5 8.3 57.5 69.8 8.6MODEL: <strong>YLAA</strong>0115ZE IPLV: 14.3AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 97.4 142.2 7.7 93.1 149.5 7 88.7 157.1 6.442.0 100.6 143.4 7.9 96.2 150.8 7.2 91.7 158.4 6.544.0 103.8 144.7 8 99.3 152 7.4 94.7 159.7 6.745.0 105.4 145.3 8.1 100.9 152.7 7.4 96.2 160.3 6.846.0 107.1 146 8.2 102.5 153.3 7.5 56.7 71.3 8.448.0 110.4 147.3 8.4 105.7 154.7 7.7 58.7 71.8 8.650.0 113.8 148.7 8.6 108.9 156.1 7.9 60.7 72.3 8.8NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-98jOHNSON CONTROLS23


Ratings - 60 Hz – continuedMODEL: <strong>YLAA</strong>0120ZE IPLV: 14.5LCHWT(°F)AIR TEMPERATURE ON - CONDENSER (°F)75.0 80.0 85.0 90.0 95.0 100.0TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 125.3 107.4 12.8 121.9 113.1 11.9 118.4 119.0 11.0 114.8 125.4 10.2 111.0 132.2 9.4 106.6 138.9 8.642.0 129.4 108.7 13.1 125.8 114.3 12.1 122.2 120.3 11.3 118.5 126.8 10.4 114.7 133.5 9.6 110.1 140.2 8.844.0 133.5 110.0 13.3 129.8 115.6 12.4 126.1 121.6 11.5 122.3 128.1 10.6 118.3 134.9 9.8 113.7 141.6 9.045.0 135.6 110.6 13.5 131.9 116.3 12.5 128.1 122.3 11.6 124.2 128.8 10.7 120.2 135.6 9.9 115.5 142.3 9.146.0 137.7 111.3 13.6 133.9 117.0 12.6 130.1 123.0 11.7 126.1 129.5 10.8 122.1 136.3 10.0 117.3 143.0 9.248.0 141.9 112.7 13.9 138.0 118.4 12.9 134.1 124.4 12.0 130.0 130.9 11.1 125.9 137.7 10.2 120.3 144.2 9.450.0 146.2 114.1 14.1 142.2 119.8 13.1 138.1 126.0 12.2 133.9 132.4 11.3 129.7 139.2 10.4 124.6 145.9 9.6MODEL: <strong>YLAA</strong>0135ZE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)75.0 80.0 85.0 90.0 95.0 100.0TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 132.3 112.9 12.6 128.8 119.0 11.7 125.3 125.4 10.8 121.6 132.3 10.0 117.9 139.7 9.2 113.4 146.9 8.542.0 136.6 114.1 12.9 133.1 120.2 12.0 129.4 126.6 11.1 125.7 133.5 10.3 121.8 140.9 9.5 117.2 148.1 8.744.0 141.0 115.4 13.1 137.4 121.4 12.2 133.6 127.8 11.4 129.7 134.8 10.5 125.8 142.1 9.7 121.0 149.4 8.945.0 143.2 116.0 13.3 139.5 122.0 12.4 135.7 128.5 11.5 131.8 135.4 10.6 127.8 142.8 9.8 123.0 150.0 9.046.0 145.5 116.6 13.4 141.7 122.7 12.5 137.9 129.1 11.6 133.9 136.1 10.7 129.8 143.4 9.9 124.9 150.7 9.148.0 150.0 117.9 13.7 146.1 124.0 12.8 142.2 130.5 11.9 138.1 137.4 11.0 133.9 144.8 10.2 128.8 152.1 9.350.0 154.6 119.3 14.0 150.6 125.4 13.0 146.5 131.9 12.1 142.3 138.8 11.2 138.0 146.1 10.4 132.8 153.5 9.6MODEL: <strong>YLAA</strong>0150ZE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)75.0 80.0 85.0 90.0 95.0 100.0TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 146.0 127.7 12.4 142.2 134.5 11.5 138.3 141.8 10.7 134.3 149.6 9.9 130.1 157.8 9.1 125.1 166.0 8.442.0 150.7 129.0 12.7 146.8 135.9 11.8 142.8 143.1 10.9 138.6 151.0 10.1 134.4 159.2 9.3 129.2 167.4 8.644.0 155.5 130.4 13.0 151.5 137.3 12.1 147.4 144.6 11.2 143.1 152.4 10.3 138.7 160.7 9.6 133.4 168.9 8.845.0 158.0 131.1 13.1 153.9 138.0 12.2 149.7 145.3 11.3 145.3 153.2 10.5 140.9 161.5 9.7 135.5 169.7 8.946.0 160.4 131.8 13.2 156.2 138.8 12.3 152.0 146.1 11.4 147.6 153.9 10.6 143.0 162.2 9.8 137.6 170.5 9.048.0 165.3 133.3 13.5 161.1 140.3 12.6 156.7 147.6 11.7 152.1 155.5 10.8 147.5 163.8 10.0 141.9 172.0 9.250.0 170.3 134.9 13.8 165.9 141.8 12.8 161.4 149.3 11.9 156.8 157.1 11.0 152.0 165.4 10.2 146.2 173.6 9.4NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-9824 jOHNSON CONTROLS


FORM 150.62-EG5 (509)MODEL: <strong>YLAA</strong>0120ZE IPLV: 14.5AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 102.1 145.9 7.9 97.4 153.2 7.2 92.7 160.9 6.542.0 105.5 147.3 8 100.7 154.6 7.3 74.8 116.8 7.144.0 108.9 148.6 8.2 104.1 156 7.5 56.1 72 8.245.0 110.7 149.3 8.3 105.7 156.7 7.6 57.1 72.3 8.346.0 112.4 150.1 8.4 107.4 157.4 7.7 58.1 72.5 8.448.0 115.9 151.5 8.6 110.8 158.9 7.9 60.1 73 8.750.0 119.5 153 8.8 114.2 160.4 8 62.2 73.5 8.9MODEL: <strong>YLAA</strong>0135ZE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 108.8 154.6 7.8 104.1 162.6 7.1 83.3 125.2 7.242.0 112.4 155.8 8 107.6 163.9 7.3 86.2 126 7.444.0 116.1 157.1 8.2 111.2 165.2 7.5 89.2 126.8 7.645.0 118 157.7 8.3 113 165.8 7.6 90.7 127.2 7.746.0 119.9 158.4 8.4 114.8 166.5 7.7 92.2 127.7 7.848.0 123.7 159.8 8.6 118.5 167.9 7.8 95.3 128.5 8.150.0 127.6 161.2 8.8 122.2 169.3 8 98.4 129.4 8.3MODEL: <strong>YLAA</strong>0150ZE IPLV: 14.9AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 120 174.6 7.7 114.8 183.6 7 93.4 147.1 742.0 124 176 7.9 118.7 185.1 7.2 96.6 148.1 7.244.0 128 177.5 8 122.5 186.6 7.4 99.9 149.2 7.445.0 130.1 178.3 8.1 124.5 187.4 7.4 101.6 149.7 7.546.0 132.1 179.1 8.2 126.5 188.1 7.5 103.2 150.3 7.648.0 136.2 180.7 8.4 130.4 189.7 7.7 106.6 151.4 7.850.0 140.4 182.3 8.6 134.5 191.4 7.9 110 152.5 8NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-98jOHNSON CONTROLS25


Ratings - 60 Hz – continuedMODEL: <strong>YLAA</strong>0155ZE IPLV: 14.8AIR TEMPERATURE ON - CONDENSER (°F)LCHWT75.0 80.0 85.0 90.0 95.0 100.0(°F) TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER TONS KW EER40.0 149.4 130.1 12.5 145.4 137.0 11.6 141.4 144.3 10.8 137.1 152.2 9.9 132.8 160.5 9.2 127.6 168.7 8.442.0 154.3 131.6 12.8 150.2 138.5 11.9 146.0 145.8 11.0 141.6 153.7 10.2 137.1 162.0 9.4 131.8 170.3 8.644.0 159.2 133.1 13.0 154.9 140.0 12.1 150.6 147.3 11.2 146.1 155.2 10.4 141.6 163.5 9.6 136.1 171.8 8.845.0 161.6 133.8 13.2 157.4 140.8 12.2 153.0 148.1 11.4 148.4 156.0 10.5 143.8 164.3 9.7 138.2 172.6 8.946.0 164.1 134.6 13.3 159.8 141.5 12.4 155.4 148.9 11.5 150.7 156.8 10.6 146.0 165.1 9.8 140.4 173.4 9.048.0 169.2 136.1 13.6 164.6 143.1 12.6 160.1 150.6 11.7 155.4 158.4 10.9 150.6 166.8 10.0 144.8 175.1 9.250.0 174.3 137.8 13.8 169.7 144.8 12.9 164.9 152.3 11.9 160.1 160.1 11.1 155.1 168.5 10.2 149.2 176.8 9.4NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-9826 jOHNSON CONTROLS


FORM 150.62-EG5 (509)MODEL: <strong>YLAA</strong>0155ZE IPLV: 14.8AIR TEMPERATURE ON - CONDENSER (°F)LCHWT(°F)105.0 110.0 115.0TONS KW EER TONS KW EER TONS KW EER40.0 122.3 177.4 7.7 116.9 186.4 7 94.5 149 742.0 126.4 178.9 7.9 120.8 188 7.2 97.8 150.1 7.244.0 130.5 180.5 8.1 124.8 189.6 7.4 101.2 151.2 7.445.0 132.6 181.3 8.2 126.8 190.4 7.5 102.9 151.8 7.546.0 134.7 182.1 8.3 128.8 191.2 7.6 104.4 152.3 7.648.0 138.9 183.8 8.4 132.9 192.9 7.7 108 153.5 7.850.0 143.1 185.5 8.6 116.7 147.3 8.7 111.5 154.7 8NOTES:1. kW = <strong>Compressor</strong> Input Power2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW)3. LCWT = Leaving Chilled Water Temperature4. Ratings are based upon 2.4 GPM evaporator water per ton and 0.0001 fouling factor5. Rated in accordance with ARI Standard 550/5906. The shaded points are certified in accordance with ARI Standard 550/590-98jOHNSON CONTROLS27


Part Load Ratings – Standard Efficiency<strong>YLAA</strong>0070SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 66.0 75.8 9.683.3 88.3 58.6 56.8 11.166.7 80.9 50.5 39.9 13.050.0 70.8 39.4 26.6 14.933.3 60.0 27.4 15.5 17.516.7 55.0 13.7 7.3 18.3IPLV: 15.1 EER<strong>YLAA</strong>0080SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 72.8 84.2 9.683.6 88.4 64.8 64.2 11.066.7 80.6 55.3 43.5 13.250.3 71.0 43.6 29.9 15.033.3 59.3 29.5 17.1 17.316.9 55.0 15.6 9.0 17.5IPLV: 15.1 EER<strong>YLAA</strong>0090SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 85.8 97.3 9.983.6 88.1 76.0 72.5 11.549.3 69.3 49.1 31.7 16.032.8 59.8 35.5 19.8 18.416.4 55.0 16.7 9.3 18.3IPLV: 15.6 EER<strong>YLAA</strong>0100SE% DISPL AMBIENT °F TONS COMP KW EER100.0 98.0 95.8 110.7 9.686.1 89.1 86.4 86.9 10.957.0 75.6 64.8 45.6 14.443.0 65.1 48.0 34.6 14.513.9 55.0 16.0 9.1 17.8IPLV: 14.3 EER<strong>YLAA</strong>0115SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 113.9 131.1 9.775.0 84.3 93.6 83.9 12.050.0 72.0 70.2 45.2 15.325.0 55.0 33.3 22.8 16.3IPLV: 14.6 EER<strong>YLAA</strong>0120SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 119.7 133.2 10.075.0 83.9 97.6 84.7 12.450.0 70.8 71.5 44.8 15.625.0 55.0 33.4 22.9 16.3IPLV: 14.8 EER<strong>YLAA</strong>0135SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 127.3 141.1 9.975.0 81.3 98.2 75.7 32.250.0 67.8 69.5 44.4 16.325.0 55.0 35.0 19.5 18.4IPLV: 15.5 EER<strong>YLAA</strong>0150SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 140.4 161.3 9.680.0 87.7 123.2 112.7 11.760.0 77.1 98.6 73 13.740.0 64.5 69.0 43.3 16.620.0 55.0 34.7 19.7 18.1IPLV: 15.2 EER<strong>YLAA</strong>0155SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 143.3 162.5 9.880.0 87.5 125.3 113.2 11.960.0 76.6 99.3 72.9 13.840.0 63.7 68.6 42.9 16.620.0 55.0 36.1 20 18.5IPLV: 15.2 EER<strong>YLAA</strong>0170SE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 167.8 187.7 9.883.3 88.4 149.3 141.2 11.366.7 81.2 129.1 100 13.350.0 71.3 101.4 66.9 15.233.3 60.8 72.1 38.8 16.616.7 55.0 35.6 18.6 18.0IPLV: 15.1 EER28 jOHNSON CONTROLS


Part Load Ratings – High EfficiencyFORM 150.62-EG5 (509)<strong>YLAA</strong>0091HE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 88.2 88.2 10.883.8 88.3 78.3 67.2 12.250.0 70.0 51.5 31.2 14.916.2 55.0 16.1 8.9 18.3IPLV: 14.9 EER<strong>YLAA</strong>0101HE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 98.5 106.1 10.286.1 89.4 89.2 82.3 11.657.0 75.3 66.1 44.3 14.643.0 65.7 50.5 31.5 16.613.9 55.0 16.1 9 18.1IPLV: 15.4 EER<strong>YLAA</strong>0125HE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 117.0 120.6 10.575.0 83.9 95.3 77.6 12.650.0 70.0 68.2 45.3 15.725.0 55.0 33.0 22.1 16.7IPLV: 14.9 EER<strong>YLAA</strong>0141HE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 131.1 139 10.377.7 86.3 112.0 93 12.667.0 78.3 94.5 81.7 12.644.7 65.4 66.5 46.2 15.622.3 55.0 32.3 21.8 16.5IPLV: 14.4 EER<strong>YLAA</strong>0156HE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 145.5 150.3 10.480.0 87.1 126.4 106.8 12.360.0 75.6 98.6 72 14.440.0 64.2 70.9 41 16.720.0 55.0 34.9 19.3 18.5IPLV: 15.5 EER<strong>YLAA</strong>0175HE% DISPL AMBIENT °F TONS COMP KW EER100.0 95.0 174.2 190 10.183.3 88.2 154.4 142.4 11.666.7 80.6 132.5 100.3 13.650.0 70.4 102.9 66.7 15.433.3 59.6 71.5 38.3 16.616.7 55.0 35.1 18.6 17.8IPLV: 15.1 EERjOHNSON CONTROLS29


Physical Data - EnglishRefrigerant R-410A<strong>Model</strong> Number <strong>YLAA</strong>0070ZE 0080ZE 0090ZE 0091YEGeneral Unit DataNominal Tons, R-410A 65.2 71.9 84.6 87.1Length 116.1 116.1 116.1 142.7Width 88.0 88.0 88.0 88.0Height 95.3 95.3 95.3 95.3Number of Refrigerant Circuits 2 2 2 2Refrigerant Charge, OperatingR-410A, ckt1 / ckt2, lbs 58/54 62/57 64/61 85/81Oil Charge, ckt1 / ckt2, gallons 2.58 / 2.58 3.28 / 2.58 3.28 / 2.76 2.76 / 2.76Shipping WeightAluminum Fin Coils 4464 4893 5301 5862Copper Fin Coils 5264 5693 6101 7062Operating WeightAluminum Fin Coils 4802 5300 5787 6290Copper Fin Coils 5602 6100 6587 7490<strong>Compressor</strong>s, scroll type<strong>Compressor</strong>s per circuit 3/3 3/3 3/2 2/2<strong>Compressor</strong>s per unit 6 6 5 4Nominal Tons per compressorCircuit 1 13 15 15 15/32Circuit 2 13 13 15/32 15/32Tuve and Fin CondenserTotal Face Area ft 2 106.9 106.9 106.9 160.3Number of Rows 3 3 3 3Fins per Inch 17 17 17 17Condenser Fans, Low SoundNumber of Fans, ckt1./ckt2. 2/2 2/2 2/2 3/3Fan hp 2 2 2 2Fan RPM 1160 1160 1160 1160Total Chiller CFM 52000 52000 52000 78000EvaporatorWater Volume, gallons 40 49 58 51Maximum Water Side Pressure, PSIG 150 150 150 150Maximum Refrigerant Side Pressure, PSIG 450 450 450 450Water Connections Size, inches 6 6 8 630 jOHNSON CONTROLS


FORM 150.62-EG5 (509)<strong>Model</strong> Number <strong>YLAA</strong>0101YE 0115ZE 0120ZE 0135ZE 0150ZE 0155ZE97.3 112.5 118.3 125.8 138.7 141.6142.7 142.7 142.7 187.7 187.7 187.788.0 88.0 88.0 88.0 88.0 88.095.3 95.3 95.3 95.3 95.3 95.32 2 2 2 2 262/106 87/84 91/88 116/106 116/108 118/1113.28 / 3.33 3.33 / 3.33 3.33 / 3.33 4.99 / 2.76 4.99 / 3.33 4.99 / 3.336097 6172 6449 7507 7662 78567297 7372 7649 9107 9262 94566525 6600 7001 7964 8119 84087725 7800 8201 9564 9719 100083/2 2/2 2/2 3/2 3/2 3/25 4 4 5 5 515 32 32 32 32 3232 32 32 15/32 32 32160.3 160.3 160.3 213.8 213.8 213.83 3 3 3 3 317 17 17 17 17 172/4 3/3 3/3 4/4 4/4 4/42 2 2 2 2 21160 1160 1160 1160 1160 116078000 78000 78000 104000 104000 10400051 51 66 55 55 66150 150 150 150 150 150450 450 450 450 450 4506 6 8 8 8 8jOHNSON CONTROLS31


Dimensions – Four Fan UnitsPHFPDR1R2W C1 C2L<strong>YLAA</strong> <strong>Model</strong>L(length)W(width)H(height)F P D C1 C2 R2 R1<strong>YLAA</strong>0070ZE 116.0 88.3 95.3 89.6 43.9 13.4 19.0 84.5 68.3 23.0<strong>YLAA</strong>0080ZE 116.0 88.3 95.3 89.6 43.9 15.0 18.6 85.0 68.3 23.0<strong>YLAA</strong>0090ZE 116.0 88.3 95.3 89.6 43.9 16.3 19.6 83.0 68.3 23.0NOTE:Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliableoperation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflowpatterns and possible diminished performance. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safetycutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit isno higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0''; top– no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.32 jOHNSON CONTROLS


Dimensions – Six Fan UnitsFORM 150.62-EG5 (509)FHPDWC1R1TYPC2R2TYPL<strong>YLAA</strong> <strong>Model</strong>L(length)W(width)H(height)F P D C1 C2 R2 R1<strong>YLAA</strong>0091YE 143.5 88.3 95.3 89.6 43.9 15.0 18.6 85.0 96.0 23.0<strong>YLAA</strong>0101YE 143.5 88.3 95.3 89.6 43.9 15.0 18.6 85.0 96.0 23.0<strong>YLAA</strong>0115ZE 143.5 88.3 95.3 89.6 43.9 15.0 18.6 85.0 96.0 23.0<strong>YLAA</strong>0120ZE 143.5 88.3 95.3 89.6 43.9 17.3 22.0 102.0 96.0 23.0NOTE:Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliableoperation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflowpatterns and possible diminished performance. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safetycutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit isno higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0''; top– no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.jOHNSON CONTROLS33


Dimensions – Eight Fan UnitsFHPDWC1R3 R2 R1C2(TYP)L<strong>YLAA</strong> <strong>Model</strong>L(length)W(width)H(height)F P D C1 C2 R3 R2 R1<strong>YLAA</strong>0135ZE 187.5 88.25 95.3 89.6 43.875 16.25 19.6 83 58 65.9 39.2<strong>YLAA</strong>0150ZE 187.5 88.25 95.3 89.6 43.875 16.25 19.6 83 58 65.9 39.2<strong>YLAA</strong>0155ZE 187.5 88.25 95.3 89.6 43.875 17.25 22 102 58 65.9 39.2NOTE:Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliableoperation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflowpatterns and possible diminished performance. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safetycutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit isno higher than on spring isolators. Recommended minimum clearances: Side to wall – 6'; rear to wall – 6'; control panel to end wall – 4'0''; top– no obstructions allowed; distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit.34 jOHNSON CONTROLS


Isolator LocationsFORM 150.62-EG5 (509)BI, I5 I2, I6TYPTYPAAVM LOCATIONS<strong>YLAA</strong> <strong>Model</strong> I1 I2 A B<strong>YLAA</strong>0070ZE 19.5 76.6 1.36 85.5<strong>YLAA</strong>0080ZE 19.5 76.6 1.36 85.5<strong>YLAA</strong>0090ZE 19.5 76.6 1.36 85.5BI1TYPI2TYPAAVM LOCATIONS<strong>YLAA</strong> <strong>Model</strong>I1 I2 A B<strong>YLAA</strong>0091YE 7.6 117.2 1.4 85.5<strong>YLAA</strong>0101YE 7.6 117.2 1.4 85.5<strong>YLAA</strong>0115ZE 7.6 117.2 1.4 85.5<strong>YLAA</strong>0120ZE 7.6 117.2 1.4 85.5jOHNSON CONTROLS35


Isolator Locations - continuedBI, I5 I2, I6 I3, I7TYP TYP TYPAAVM LOCATIONS<strong>YLAA</strong> <strong>Model</strong>I1 I2 I3 A B<strong>YLAA</strong>0035ZE 7.6 69.0 80.0 1.4 85.5<strong>YLAA</strong>0150ZE 7.6 69.0 80.0 1.4 85.5<strong>YLAA</strong>0155ZE 7.6 69.0 80.0 1.4 85.536 jOHNSON CONTROLS


Isolator DetailsFORM 150.62-EG5 (509)ONE INCH DEFLECTION SPRING ISOLATOR CROSS-REFERENCECPX-X-Mount TypeDimension Data (Inches)W D L B C T HCP1 3 5/8 7–3/4 6–1/2 4–3/4 ½ 5–5/8CP2 3 5/8 10–1/2 9–1/4 7–3/4 9/16 6MODEL NUMBERRATED CAPACITY(LBS.)DEFLECTION RATED(IN)COLOR CODECP1-1D-85 85 1.360 LT. PURPLECP1-1D-120 120 1.200 DK. YELLOWCP1-1D-175 175 1.170 DK. BLUECP1-1D-250 250 1.400 YELLOWCP1-1D-340 340 1.130 REDCP1-1D-510 510 1.020 BLACKCP1-1D-675 675 1.320 DK. PURPLECP1-1D-900 900 1.020 DK. GREENCP1-1D-1200 1200 0.900 GRAYCP1-1D-1360 1360 0.770 WHITECP1-1D-1785N 1785 0.880 GRAY/REDMODEL NUMBERRATED CAPACITY(LBS.)DEFLECTION RATED(IN)COLOR CODECP2-1D-1020 1020 1.020 BLACKCP2-1D-1350 1350 1.320 DK. PURPLECP2-1D-1800 1800 1.020 DK. GREENCP2-1D-2400 2400 0.900 GRAYCP2-1D-2720 2720 0.770 WHITECP2-1D-3570N 3570 0.880 GRAY / REDjOHNSON CONTROLS37


Isolator Details (cont'd)NEOPRENE ISOLATOR CROSS-REFERENCERD-<strong>Style</strong>IsolatorsELASTOMERMount TypeDimension Data (inches)L W HF AL AD BT CD DWRD1-WR 3.13 1.75 1.25 2.38 0.34 0.19 5/16-18 UNC X 3/4 1.25RD2-WR 3.88 2.38 1.75 3.00 0.34 0.22 3/8-16 UNC X 1 1.75RD3-WR 5.50 3.38 2.88 4.13 0.56 0.25 1/2-13 UNC X 1 2.50RD4-WR 6.25 4.63 2.75 5.00 0.56 0.38 1/2-13 UNC X 1 3.00MODEL NUMBERRATEDRATED RATEDRATEDCAPACITYDURO (± 5) MODEL NUMBER CAPACITY DEFLECTIONDEFLECTION [IN][LBS][LBS][IN]DURO (± 5)RD2-Light Blue-WR 35 0.4 30 RD3-Brown-WR 250 0.5 40RD2-Brown-WR 45 0.4 40 RD3-Brick Red-WR 525 0.5 50RD2-Brick Red-WR 70 0.4 50 RD3-Lime-WR 750 0.5 60RD 2-Lime-WR 120 0.4 60 RD3-Charcoal-WR 1100 0.5 70MODEL NUMBERRATEDRATEDCAPACITYDURO (± 5)RATEDDEFLECTION [IN]RATED[LBS]MODEL NUMBER CAPACITYDEFLECTION [IN][LBS]DURO (± 5)RD2-Light Blue-WR 135 0.5 30RD2-Brown-WR 170 0.5 40 RD4-Brown-WR 1500 0.5 40RD2-Brick Red-WR 240 0.5 50 RD4-Brick Red-WR 2250 0.5 50RD 2-Lime-WR 380 0.5 60 RD4-Lime-WR 3000 0.5 60RD2 Charcoal-WR 550 0.5 70 RD4-Charcoal-WR 4000 0.5 7038 jOHNSON CONTROLS


FORM 150.62-EG5 (509)TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS-REFERENCEY2RS1-1/8”5/8” 2-3/4”2-3/4”3/8” GAP3/4”TYP. (4)8P43/4”7/8”44STOP &8-3/8”OPER.HEIGHT8MODEL Y2RSI-2D SEISMICALLY RESTRAINED VIBRATION ISOLATOR FOR 2" DEFLECTIONRATED DEFLECTION SPRING RATESEISMIC MOUNT SIZE RATED LOAD (LBS) SOLID LOAD (LBS) COLOR CODE(IN)(LBS/IN)ALLOWABLE GRATING HORIZONTALY2RSI-2D-150 150 2.4 62 234 WHITE 34.7Y2RSI-2D-320 320 2.3 140 490 YELLOW 16.3Y2RSI-2D-460 460 2.3 200 688 GREEN 11.3Y2RSI-2D-710 710 2.2 330 1072 DK BROWN 7.3Y2RSI-2D-870 870 1.9 460 1312 RED 6Y2RSI-2D-1200N 1200 1.9 638 1818 RED/BLACK 4.3Y2RSI-2D-1450 1450 1.8 900 2450 TAN 3.6Y2RSI-2D-1690 1690 1.7 1140 2892 PINK 3.1Y2RSI-2D-2000N 2000 1.7 1318 3342 PINK/BLACK 2.6Y2RSI-2D-2640N 2640 1.5 1854 4283 PINK/GRAY 2Y2RSI-2D-2870N 3080 1.5 2004 4629 PINK/GRAY/ORANGE 1.7Y2RSI-2D-3280N 3740 1.8 2134 4930PINK/GRAY/DKBROWN1.4jOHNSON CONTROLS39


Electrical NotesNOTES:1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of therated load amps for all other loads included in the circuit, per N.E.C. Article 430‐24. If the optional Factory MountedControl Transformer is provided, add the following MCA values to the electrical tables for the system providing powerto the transformer: ‐17, add 2.5 amps; ‐28, add 2.3 amps; ‐40, add 1.5 amps, ‐46, add 1.3 amps; ‐58, add 1 amps.2. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included inthe circuit, per N.E.C. Article 440.3. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated loadamps for all other loads included in the circuit to avoid nuisance trips at start‐up due to lock rotor amps. It is not recommendedin applications where brown outs, frequent starting and stopping of the unit, and/or operation at ambienttemperatures in excess of 95ºF (35ºC) is anticipated.4. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated loadamps for all other loads included in the circuit, per N.E.C. Article 440-22.5. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load amps forthe largest motor plus 100% of the rated load amps for all other loads included in the circuit. Otherwise, HACR‐typecircuit breakers must be used. Maximum HACR circuit breaker rating is based on 225% of the rated load amps forthe largest motor plus 100% of the rated load amps for all other loads included in the circuit.6. The “INCOMING WIRE RANGE” is the minimum and maximum wire size that can be accommodated by the unit wiringlugs. The (2) preceding the wire range indicates the number of termination points available per phase of the wirerange specified. Actual wire size and number of wires per phase must be determined based on the National ElectricalCode, using copper connectors only. Field wiring must also comply with local codes.7. A ground lug is provided for each compressor system to accommodate a field grounding conductor per N.E.C.Table 250‐95. A control circuit grounding lug is also supplied.8. The supplied disconnect is a “Disconnecting Means” as defined in the N.E.C. 100, and is intended for isolating theunit for the available power supply to perform maintenance and troubleshooting. This disconnect is not intended tobe a Load Break Device.9. Field Wiring by others which complies to the National Electrical Code & Local Codes.LEGENDACR-LINEC.B.D.E.DISC SWFACT MOUNT CBFLAHZMAXMCAMINMIN NFRLAS.P. WIREUNIT MTD SERV SWLRAACROSS THE LINE STARTCIRCUIT BREAKERDUAL ELEMENT FUSEDISCONNECT SWITCHFACTORY MOUNTED CIRCUIT BREAKERFULL LOAD AMPSHERTZMAXIMUMMINIMUM CIRCUIT AMPACITYMINIMUMMINIMUM NON FUSEDRATED LOAD AMPSSINGLE POINT WIRINGUNIT MOUNTED SERVICE (NON-FUSED DISCONNECTSWITCH)LOCKED ROTOR AMPSVoltage Code-17 = 200-3-60-28 = 230-3-60-40 = 380-3-60-46 = 460-3-60-58 = 575-3-6040 jOHNSON CONTROLS


FORM 150.62-EG5 (509)INTENTIONALLY LEFT BLANKjOHNSON CONTROLS41


Electrical Data w/o PumpsCHILLERMODEL0070008000900091010101150120013501500155VoltageMCAMINN/FDSMINDUALELEMFUSEMAXDUALELEMFUSEMAXCBSYSTEM # 1 SYSTEM # 2COMPR 1 COMPR 2 COMPR 3 FAN COMPR 1 COMPR 2 COMPR 3 FANRLA LRA RLA LRA RLA LRA QTY FLA LRA RLA LRA RLA LRA RLA LRA QTY FLA LRA200 351 400 400 400 51 300 51 300 51 300 2 7.6 31 51 300 51 300 51 300 2 7.6 31230 350 400 400 400 51 300 51 300 51 300 2 7.4 37 51 300 51 300 51 300 2 7.4 37380 186 250 200 200 27 139 27 139 27 139 2 4.5 22 27 139 27 139 27 139 2 4.5 22460 160 200 175 175 23 150 23 150 23 150 2 4.0 19 23 150 23 150 23 150 2 4.0 19575 136 200 150 150 20 109 20 109 20 109 2 2.9 15 20 109 20 109 20 109 2 2.9 15200 366 600 400 400 56 425 56 425 56 425 2 7.6 31 51 300 51 300 51 300 2 7.6 31230 365 600 400 400 56 425 56 425 56 425 2 7.4 37 51 300 51 300 51 300 2 7.4 37380 216 250 225 250 36 239 36 239 36 239 2 4.5 22 27 139 27 139 27 139 2 4.5 22460 173 200 200 200 27 187 27 187 27 187 2 4.0 19 23 150 23 150 23 150 2 4.0 19575 148 200 175 175 24 148 24 148 24 148 2 2.9 15 20 109 20 109 20 109 2 2.9 15200 391 600 450 500 56 425 56 425 56 425 2 7.6 31 110 599 56 425 2 7.6 31230 390 600 450 450 56 425 56 425 56 425 2 7.4 37 110 599 56 425 2 7.4 37380 249 400 300 300 36 239 36 239 36 239 2 4.5 22 69 358 36 239 2 4.5 22460 192 250 225 225 27 187 27 187 27 187 2 4.0 19 55 310 27 187 2 4.0 19575 168 200 200 200 24 148 24 148 24 148 2 2.9 15 49 239 24 148 2 2.9 15200 404 600 450 500 110 599 56 425 3 7.6 31 110 599 56 425 3 7.6 31230 403 600 450 500 110 358 56 425 3 7.4 37 110 599 56 425 3 7.4 37380 255 400 300 300 69 310 36 239 3 4.5 22 69 358 36 239 3 4.5 22460 200 250 225 250 55 239 27 187 3 4.0 19 55 310 27 187 3 4.0 19575 176 200 200 225 49 310 24 148 3 2.9 15 49 239 24 148 3 2.9 15200 460 600 500 500 56 425 56 425 56 425 2 7.6 31 110 599 110 599 4 7.6 31230 458 600 500 500 56 425 56 425 56 425 2 7.4 37 110 599 110 599 4 7.4 37380 291 400 350 350 36 239 36 239 36 239 2 4.5 22 69 358 69 358 4 4.5 22460 227 250 250 250 27 187 27 187 27 187 2 4.0 19 55 310 55 310 4 4.0 19575 200 250 225 225 24 148 24 148 24 148 2 2.9 15 49 239 49 239 4 2.9 15200 511 600 600 600 110 599 110 599 3 7.6 31 110 599 110 599 3 7.6 31230 510 600 600 600 110 599 110 599 3 7.4 37 110 599 110 599 3 7.4 37380 321 400 350 350 69 358 69 358 3 4.5 22 69 358 69 358 3 4.5 22460 255 400 300 300 55 310 55 310 3 4.0 19 55 310 55 310 3 4.0 19575 227 250 250 250 49 239 49 239 3 2.9 15 49 239 49 239 3 2.9 15200 582 800 700 700 110 599 110 599 110 599 4 7.6 31 110 599 56 425 4 7.6 31230 581 800 700 700 110 599 110 599 110 599 4 7.4 37 110 599 56 425 4 7.4 37380 366 600 400 400 69 358 69 358 69 358 4 4.5 22 69 358 36 239 4 4.5 22460 291 400 350 350 55 310 55 310 55 310 4 4.0 19 55 310 27 187 4 4.0 19575 257 400 300 300 49 239 49 239 49 239 4 2.9 15 49 239 24 148 4 2.9 15200 636 800 700 700 110 599 110 599 110 599 4 7.6 31 110 599 110 599 4 7.6 31230 635 800 700 700 110 599 110 599 110 599 4 7.4 37 110 599 110 599 4 7.4 37380 399 600 450 450 69 358 69 358 69 358 4 4.5 22 69 358 69 358 4 4.5 22460 318 400 350 350 55 310 55 310 55 310 4 4.0 19 55 310 55 310 4 4.0 19575 283 3800 300 300 49 2309 49 2309 49 2309 4 2.9 15 49 2309 49 2309 4 2.9 1542 jOHNSON CONTROLS


FORM 150.62-EG5 (509)Lug SizingNon-Fuse Disc Sw. Circuit Breaker Terminal BlockRating Size Lug Rating Size Lug Lug600 S6-600 S6: (2) 250kcmil - 500kcmil 400 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 400 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 200 S3-225 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil200 S3-225 S3-S4-S5: 4AWG - 300kcmil 175 S3-175 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil200 S3-225 S3-S4-S5: 4AWG - 300kcmil 150 S3-150 S3-S4: 2AWG - 4/0 (2) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 400 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 400 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 250 S4-250 S4: 6AWG - 350kcmil (2) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 200 S3-225 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil200 S3-225 S3-S4-S5: 4AWG - 300kcmil 175 S3-175 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 500 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 450 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 300 S5-400 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 225 S3-225 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 200 S3-225 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 500 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 500 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 300 S5-400 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 250 S4-250 S4: 6AWG - 350kcmil (2) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 225 S3-225 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 500 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 500 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 350 S5-400 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 250 S4-250 S4: 6AWG - 350kcmil (2) 4AWG - 500kcmil250 S4-250 S4: 6AWG - 350kcmil 225 S3-225 S3-S4-S5: 4AWG - 300kcmil (2) 4AWG - 500kcmil800 S6-800 S6: (3) 2/0 - 400kcmil 600 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil800 S6-800 S6: (3) 2/0 - 400kcmil 600 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 350 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 300 S5-400 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 250 S4-250 S4: 6AWG - 350kcmil (2) 4AWG - 500kcmil800 S6-800 S6: (3) 2/0 - 400kcmil 700 S6-800 S6: (3) 2/0 - 400kcmil (4) 4AWG - 500kcmil800 S6-800 S6: (3) 2/0 - 400kcmil 700 S6-800 S6: (3) 2/0 - 400kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 400 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 350 S5-400 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 300 S5-400 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmil800 S6-800 S6: (3) 2/0 - 400kcmil 700 S6-800 S6: (3) 2/0 - 400kcmil (4) 4AWG - 500kcmil800 S6-800 S6: (3) 2/0 - 400kcmil 700 S6-800 S6: (3) 2/0 - 400kcmil (4) 4AWG - 500kcmil600 S6-600 S6: (2) 250kcmil - 500kcmil 450 S6-600 S6: (2) 250kcmil - 500kcmil (4) 4AWG - 500kcmil400 S5-400 S5: (2) 3/0 - 250kcmil 350 S5-400 S5: (2) 3/0 - 250kcmil (4) 4AWG - 500kcmil3800 S5-3800 S5: (2) 3/0 - 250kcmil 300 S5-3800 S5: (2) 3/0 - 250kcmil (2) 4AWG - 500kcmiljOHNSON CONTROLS43


Electrical Data w/ PumpsCHILLERMODELPump<strong>Model</strong>0070 A, K0070 B0070 C0070 D, M, N0070 L0080 A, K0080 B0080 C0080 D, M, N0080 LVoltagePumpFLAMCAMINN/FDSMINDUALELEMFUSEMAXDUALELEMFUSEMAX CBSYSTEM # 1COMPR 1 COMPR 2 COMPR 3 FANRLA LRA RLA LRA RLA LRA QTY FLA LRA200 15.4 366 600 400 400 51 300 51 300 51 300 2 7.6 31230 13.9 364 600 400 400 51 300 51 300 51 300 2 7.4 37380 8.1 194 250 225 225 27 139 27 139 27 139 2 4.5 22460 6.95 167 200 175 175 23 150 23 150 23 150 2 4.0 19575 5.56 142 200 150 150 20 109 20 109 20 109 2 2.9 15200 21.4 372 600 400 400 51 300 51 300 51 300 2 7.6 31230 20.4 371 600 400 400 51 300 51 300 51 300 2 7.4 37380 12 198 250 225 225 27 139 27 139 27 139 2 4.5 22460 10.2 171 200 200 200 23 150 23 150 23 150 2 4.0 19575 8.2 144 200 150 150 20 109 20 109 20 109 2 2.9 15200 32.2 383 600 400 400 51 300 51 300 51 300 2 7.6 31230 28.4 379 600 400 400 51 300 51 300 51 300 2 7.4 37380 15.4 202 250 225 225 27 139 27 139 27 139 2 4.5 22460 14.2 175 200 200 200 23 150 23 150 23 150 2 4.0 19575 11.4 147 200 175 150 20 109 20 109 20 109 2 2.9 15200 41.7 393 600 450 450 51 300 51 300 51 300 2 7.6 31230 36.3 387 600 400 400 51 300 51 300 51 300 2 7.4 37380 22.03 208 250 225 225 27 139 27 139 27 139 2 4.5 22460 18.2 179 200 200 200 23 150 23 150 23 150 2 4.0 19575 14.5 150 200 175 175 20 109 20 109 20 109 2 2.9 15200 27.1 378 600 400 400 51 300 51 300 51 300 2 7.6 31230 24.5 375 600 400 400 51 300 51 300 51 300 2 7.4 37380 14.8 201 250 225 225 27 139 27 139 27 139 2 4.5 22460 12.3 173 200 200 200 23 150 23 150 23 150 2 4.0 19575 9.84 146 200 175 175 20 109 20 109 20 109 2 2.9 15200 15.4 381 600 400 400 56 425 56 425 56 425 2 7.6 31230 13.9 379 600 400 400 56 425 56 425 56 425 2 7.4 37380 8.1 224 250 250 250 36 239 36 239 36 239 2 4.5 22460 6.95 180 200 200 200 27 187 27 187 27 187 2 4.0 19575 5.56 154 200 175 175 24 148 24 148 24 148 2 2.9 15200 21.4 387 600 450 450 56 425 56 425 56 425 2 7.6 31230 20.4 385 600 400 400 56 425 56 425 56 425 2 7.4 37380 12 228 400 250 250 36 239 36 239 36 239 2 4.5 22460 10.2 183 250 200 200 27 187 27 187 27 187 2 4.0 19575 8.2 157 200 175 175 24 148 24 148 24 148 2 2.9 15200 32.2 398 600 450 450 56 425 56 425 56 425 2 7.6 31230 28.4 393 600 450 450 56 425 56 425 56 425 2 7.4 37380 15.4 231 400 250 250 36 239 36 239 36 239 2 4.5 22460 14.2 187 250 200 200 27 187 27 187 27 187 2 4.0 19575 11.4 160 200 175 175 24 148 24 148 24 148 2 2.9 15200 41.7 407 600 450 450 56 425 56 425 56 425 2 7.6 31230 36.3 401 600 450 450 56 425 56 425 56 425 2 7.4 37380 22.03 238 400 250 250 36 239 36 239 36 239 2 4.5 22460 18.2 191 250 200 200 27 187 27 187 27 187 2 4.0 19575 14.5 163 200 175 175 24 148 24 148 24 148 2 2.9 15200 27.1 393 600 450 450 56 425 56 425 56 425 2 7.6 31230 24.5 389 600 450 450 56 425 56 425 56 425 2 7.4 37380 14.8 231 400 250 250 36 239 36 239 36 239 2 4.5 22460 12.3 185 250 200 200 27 187 27 187 27 187 2 4.0 19575 9.84 158 200 175 175 24 148 24 148 24 148 2 2.9 1544 jOHNSON CONTROLS


FORM 150.62-EG5 (509)SYSTEM # 2COMPR 1 COMPR 2 COMPR 3 FANNon-Fuse Disc Sw.RLA LRA RLA LRA RLA LRA QTY FLA LRA Rating Size Lug51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 250 S4-250 S4: 6AWG - 350kcmil27 139 27 139 27 139 2 4.5 22 200 S3-225 S3-S4-S5: 4AWG - 300kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 250 S4-250 S4: 6AWG - 350kcmil27 139 27 139 27 139 2 4.5 22 200 S3-225 S3-S4-S5: 4AWG - 300kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 250 S4-250 S4: 6AWG - 350kcmil27 139 27 139 27 139 2 4.5 22 200 S3-225 S3-S4-S5: 4AWG - 300kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 250 S4-250 S4: 6AWG - 350kcmil27 139 27 139 27 139 2 4.5 22 200 S3-225 S3-S4-S5: 4AWG - 300kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 250 S4-250 S4: 6AWG - 350kcmil27 139 27 139 27 139 2 4.5 22 200 S3-225 S3-S4-S5: 4AWG - 300kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil27 139 27 139 27 139 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil27 139 27 139 27 139 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil27 139 27 139 27 139 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil27 139 27 139 27 139 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil51 300 51 300 51 300 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil27 139 27 139 27 139 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil23 150 23 150 23 150 2 4.0 19 200 S3-225 S3-S4-S5: 4AWG - 300kcmil20 109 20 109 20 109 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmiljOHNSON CONTROLS45


Electrical Data w/ Pumps – continuedCHILLERMODELPump<strong>Model</strong>0090 A, K0090 B0090 D, M, N0090 E0090 L0091 A, K0091 B0091 D, M, N0091 E0091 LVoltagePumpFLAMCAMINN/FDSMINDUALELEMFUSEMAXDUALELEMFUSEMAX CBSYSTEM # 1COMPR 1 COMPR 2 COMPR 3 FANRLA LRA RLA LRA RLA LRA QTY FLA LRA200 15.4 406 600 450 500 56 425 56 425 56 425 2 7.6 31230 13.9 404 600 450 500 56 425 56 425 56 425 2 7.4 37380 8.1 257 400 300 300 36 239 36 239 36 239 2 4.5 22460 7 199 250 225 250 27 187 27 187 27 187 2 4.0 19575 5.6 174 200 200 200 24 148 24 148 24 148 2 2.9 15200 21.4 412 600 450 500 56 425 56 425 56 425 2 7.6 31230 20.4 410 600 450 500 56 425 56 425 56 425 2 7.4 37380 12 261 400 300 300 36 239 36 239 36 239 2 4.5 22460 10.2 202 250 225 250 27 187 27 187 27 187 2 4.0 19575 8.2 176 200 200 225 24 148 24 148 24 148 2 2.9 15200 41.7 432 600 500 500 56 425 56 425 56 425 2 7.6 31230 36.3 426 600 500 500 56 425 56 425 56 425 2 7.4 37380 22 271 400 300 300 36 239 36 239 36 239 2 4.5 22460 18.2 210 250 225 250 27 187 27 187 27 187 2 4.0 19575 14.5 183 200 200 225 24 148 24 148 24 148 2 2.9 15200 54.7 445 600 500 500 56 425 56 425 56 425 2 7.6 31230 49.5 439 600 500 500 56 425 56 425 56 425 2 7.4 37380 29.1 278 400 300 300 36 239 36 239 36 239 2 4.5 22460 24.8 217 250 250 250 27 187 27 187 27 187 2 4.0 19575 19.8 188 250 225 225 24 148 24 148 24 148 2 2.9 15200 27.1 418 600 450 500 56 425 56 425 56 425 2 7.6 31230 24.5 414 600 450 500 56 425 56 425 56 425 2 7.4 37380 14.8 263 400 300 300 36 239 36 239 36 239 2 4.5 22460 12.3 204 250 225 250 27 187 27 187 27 187 2 4.0 19575 9.8 178 200 200 225 24 148 24 148 24 148 2 2.9 15200 15.4 419 600 450 500 110 599 56 425 3 7.6 31230 13.9 417 600 450 500 110 358 56 425 3 7.4 37380 8.1 263 400 300 300 69 310 36 239 3 4.5 22460 7 207 250 225 250 55 239 27 187 3 4.0 19575 5.6 182 200 200 225 49 310 24 148 3 2.9 15200 21.4 425 600 500 500 110 599 56 425 3 7.6 31230 20.4 423 600 500 500 110 358 56 425 3 7.4 37380 12 267 400 300 300 69 310 36 239 3 4.5 22460 10.2 211 250 225 250 55 239 27 187 3 4.0 19575 8.2 184 200 200 225 49 310 24 148 3 2.9 15200 41.7 446 600 500 500 110 599 56 425 3 7.6 31230 36.3 439 600 500 500 110 358 56 239 3 7.4 37380 22 277 400 300 300 69 310 36 187 3 4.5 22460 18.2 219 250 250 250 55 239 27 148 3 4.0 19575 14.5 190 250 225 225 49 310 24 425 3 2.9 15200 54.7 459 600 500 500 110 599 56 425 3 7.6 31230 49.5 452 600 500 500 110 358 56 425 3 7.4 37380 29.1 284 400 350 350 69 310 36 239 3 4.5 22460 24.8 225 250 250 250 55 239 27 187 3 4.0 19575 19.8 196 250 225 225 49 310 24 148 3 2.9 15200 27.1 431 600 500 500 110 599 56 425 3 7.6 31230 24.5 427 600 500 500 110 358 56 425 3 7.4 37380 14.8 270 400 300 300 69 310 36 239 3 4.5 22460 12.3 213 250 250 250 55 239 27 187 3 4.0 19575 9.8 186 200 200 225 49 310 24 148 3 2.9 1546 jOHNSON CONTROLS


FORM 150.62-EG5 (509)SYSTEM # 2COMPR 1 COMPR 2 COMPR 3 FANNon-Fuse Disc Sw.RLA LRA RLA LRA RLA LRA QTY FLA LRA Rating Size Lug110 599 56 425 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 2 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 2 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 2 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 2 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 2 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 2 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 2 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 2 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 3 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 3 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 3 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 3 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 3 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 3 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 3 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 3 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 3 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 3 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 3 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 3 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 56 425 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 36 239 3 4.5 22 250 S4-250 S4: 6AWG - 350kcmil55 310 27 187 3 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 24 148 3 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmiljOHNSON CONTROLS47


Electrical Data w/ Pumps – continuedCHILLERMODELPump<strong>Model</strong>0101 B, F0101 D, O0101 E, P0101 K0101 L011501200115012001150120*0115012001150120FCD, M*, OE, PKVoltagePumpFLAMCAMINN/FDSMINDUALELEMFUSEMAXDUALELEMFUSEMAX CBSYSTEM # 1COMPR 1 COMPR 2 COMPR 3 FANRLA LRA RLA LRA RLA LRA QTY FLA LRA200 21.4 481 600 600 600 56 425 56 425 56 425 2 7.6 31230 20.4 479 600 600 600 56 425 56 425 56 425 2 7.4 37380 12 303 400 350 350 36 239 36 239 36 239 2 4.5 22460 10.2 238 400 300 300 27 187 27 187 27 187 2 4.0 19575 8.2 208 250 225 250 24 148 24 148 24 148 2 2.9 15200 41.7 501 600 600 600 56 425 56 425 56 425 2 7.6 31230 36.3 495 600 600 600 56 425 56 425 56 425 2 7.4 37380 22 313 400 350 350 36 239 36 239 36 239 2 4.5 22460 18.2 246 400 300 300 27 187 27 187 27 187 2 4.0 19575 14.5 214 250 250 250 24 148 24 148 24 148 2 2.9 15200 54.7 514 600 600 600 56 425 56 425 56 425 2 7.6 31230 49.5 508 600 600 600 56 425 56 425 56 425 2 7.4 37380 29.1 320 400 350 350 36 239 36 239 36 239 2 4.5 22460 24.8 252 400 300 300 27 187 27 187 27 187 2 4.0 19575 19.8 219 250 250 250 24 148 24 148 24 148 2 2.9 15200 15.4 475 600 600 600 56 425 56 425 56 425 2 7.6 31230 13.9 472 600 500 500 56 425 56 425 56 425 2 7.4 37380 8.1 299 400 350 350 36 239 36 239 36 239 2 4.5 22460 7 234 400 250 250 27 187 27 187 27 187 2 4.0 19575 5.6 205 250 225 250 24 148 24 148 24 148 2 2.9 15200 27.1 487 600 600 600 56 425 56 425 56 425 2 7.6 31230 24.5 483 600 600 600 56 425 56 425 56 425 2 7.4 37380 14.8 306 400 350 350 36 239 36 239 36 239 2 4.5 22460 12.3 240 400 300 300 27 187 27 187 27 187 2 4.0 19575 9.8 209 250 225 250 24 148 24 148 24 148 2 2.9 15200 21.4 532 600 600 600 110 599 110 599 3 7.6 31230 20.4 530 600 600 600 110 599 110 599 3 7.4 37380 12 333 400 400 400 69 358 69 358 3 4.5 22460 10.2 265 400 300 300 55 310 55 310 3 4.0 19575 8.2 235 400 250 250 49 239 49 239 3 2.9 15200 32.2 543 600 600 600 110 599 110 599 3 7.6 31230 28.4 538 600 600 600 110 599 110 599 3 7.4 37380 15.4 336 400 400 400 69 358 69 358 3 4.5 22460 14.2 269 400 300 300 55 310 55 310 3 4.0 19575 11.4 238 400 300 300 49 239 49 239 3 2.9 15200 41.7 552 800 600 600 110 599 110 599 3 7.6 31230 36.3 546 600 600 600 110 599 110 599 3 7.4 37380 22 343 400 400 400 69 358 69 358 3 4.5 22460 18.2 273 400 300 300 55 310 55 310 3 4.0 19575 14.5 241 400 300 300 49 239 49 239 3 2.9 15200 54.7 565 800 600 600 110 599 110 599 3 7.6 31230 49.5 559 800 600 600 110 599 110 599 3 7.4 37380 29.1 350 400 400 400 69 358 69 358 3 4.5 22460 24.8 280 400 300 300 55 310 55 310 3 4.0 19575 19.8 247 400 300 300 49 239 49 239 3 2.9 15200 15.4 526 600 600 600 110 599 110 599 3 7.6 31230 13.9 523 600 600 600 110 599 110 599 3 7.4 37380 8.1 329 400 350 350 69 358 69 358 3 4.5 22460 7 262 400 300 300 55 310 55 310 3 4.0 19575 5.6 232 400 250 250 49 239 49 239 3 2.9 1548 jOHNSON CONTROLS


FORM 150.62-EG5 (509)SYSTEM # 2COMPR 1 COMPR 2 COMPR 3 FANNon-Fuse Disc Sw.RLA LRA RLA LRA RLA LRA QTY FLA LRA Rating Size Lug110 599 110 599 4 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 49 239 4 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 49 239 4 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 49 239 4 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 49 239 4 2.9 15 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.6 31 600 S6-600 S6: (2) 250kcmil - 500kcmil110 599 110 599 4 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 250 S4-250 S4: 6AWG - 350kcmil49 239 49 239 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 3 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 3 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 3 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 3 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 3 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 3 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 3 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 3 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 3 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 3 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 3 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 3 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 3 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 3 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 3 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmiljOHNSON CONTROLS49


Electrical Data w/ Pumps – continuedCHILLERMODELPump<strong>Model</strong>0115 L0135 F0135 C0135 D, M, O0135 E, R0135 K01500155015001550150015501500155GH, LI, MJ, RVoltagePumpFLAMCAMINN/FDSMINDUALELEMFUSEMAXDUALELEMFUSEMAX CBSYSTEM # 1COMPR 1 COMPR 2 COMPR 3 FANRLA LRA RLA LRA RLA LRA QTY FLA LRA200 27.1 538 600 600 600 110 599 110 599 3 7.6 31230 24.5 534 600 600 600 110 599 110 599 3 7.4 37380 14.8 336 400 400 400 69 358 69 358 3 4.5 22460 12.3 268 400 300 300 55 310 55 310 3 4.0 19575 9.8 237 400 250 250 49 239 49 239 3 2.9 15200 21.4 604 800 700 700 110 599 110 599 110 599 4 7.6 31230 20.4 601 800 700 700 110 599 110 599 110 599 4 7.4 37380 12 378 600 400 400 69 358 69 358 69 358 4 4.5 22460 10.2 301 400 350 350 55 310 55 310 55 310 4 4.0 19575 8.2 265 400 300 300 49 239 49 239 49 239 4 2.9 15200 32.2 615 800 700 700 110 599 110 599 110 599 4 7.6 31230 28.4 609 800 700 700 110 599 110 599 110 599 4 7.4 37380 15.4 382 600 400 450 69 358 69 358 69 358 4 4.5 22460 14.2 305 400 350 350 55 310 55 310 55 310 4 4.0 19575 11.4 268 400 300 300 49 239 49 239 49 239 4 2.9 15200 41.7 624 800 700 700 110 599 110 599 110 599 4 7.6 31230 36.3 617 800 700 700 110 599 110 599 110 599 4 7.4 37380 22 388 600 450 450 69 358 69 358 69 358 4 4.5 22460 18.2 309 400 350 350 55 310 55 310 55 310 4 4.0 19575 14.5 271 400 300 300 49 239 49 239 49 239 4 2.9 15200 54.7 637 800 700 700 110 599 110 599 110 599 4 7.6 31230 49.5 630 800 700 700 110 599 110 599 110 599 4 7.4 37380 29.1 395 600 450 450 69 358 69 358 69 358 4 4.5 22460 24.8 315 400 350 350 55 310 55 310 55 310 4 4.0 19575 19.8 277 400 300 300 49 239 49 239 49 239 4 2.9 15200 15.4 598 800 700 700 110 599 110 599 110 599 4 7.6 31230 13.9 595 800 700 700 110 599 110 599 110 599 4 7.4 37380 8.1 374 600 400 400 69 358 69 358 69 358 4 4.5 22460 7 297 400 350 350 55 310 55 310 55 310 4 4.0 19575 5.6 262 400 300 300 49 239 49 239 49 239 4 2.9 15200 32.2 668 800 700 700 110 599 110 599 110 599 4 7.6 31230 28.4 663 800 700 700 110 599 110 599 110 599 4 7.4 37380 15.4 414 600 450 450 69 358 69 358 69 358 4 4.5 22460 14.2 332 400 350 350 55 310 55 310 55 310 4 4.0 19575 11.4 294 400 350 350 49 239 49 239 49 239 4 2.9 15200 27.1 663 800 700 700 110 599 110 599 110 599 4 7.6 31230 24.5 659 800 700 700 110 599 110 599 110 599 4 7.4 37380 14.8 414 600 450 450 69 358 69 358 69 358 4 4.5 22460 12.3 330 400 350 350 55 310 55 310 55 310 4 4.0 19575 9.8 292 400 350 350 49 239 49 239 49 239 4 2.9 15200 41.7 678 800 800 800 110 599 110 599 110 599 4 7.6 31230 36.3 671 800 700 700 110 599 110 599 110 599 4 7.4 37380 22 421 600 450 450 69 358 69 358 69 358 4 4.5 22460 18.2 336 400 350 350 55 310 55 310 55 310 4 4.0 19575 14.5 297 400 350 350 49 239 49 239 49 239 4 2.9 15200 54.7 691 800 800 800 110 599 110 599 110 599 4 7.6 31230 49.5 684 800 800 800 110 599 110 599 110 599 4 7.4 37380 29.1 428 600 450 450 69 358 69 358 69 358 4 4.5 22460 24.8 343 400 400 400 55 310 55 310 55 310 4 4.0 19575 19.8 302 400 350 350 49 239 49 239 49 239 4 2.9 1550 jOHNSON CONTROLS


FORM 150.62-EG5 (509)SYSTEM # 2COMPR 1 COMPR 2 COMPR 3 FANNon-Fuse Disc Sw.RLA LRA RLA LRA RLA LRA QTY FLA LRA Rating Size Lug110 599 110 599 3 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 3 7.4 37 400 S5-400 S5: (2) 3/0 - 250kcmil69 358 69 358 3 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 3 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 3 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 36 239 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 27 187 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 24 148 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 36 239 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 27 187 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 24 148 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 36 239 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 27 187 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 24 148 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 36 239 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 27 187 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 24 148 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 56 425 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 36 239 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 27 187 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 24 148 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 4 2.9 15 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.6 31 800 S6-800 S6: (3) 2/0 - 400kcmil110 599 110 599 4 7.4 37 600 S6-600 S6: (2) 250kcmil - 500kcmil69 358 69 358 4 4.5 22 400 S5-400 S5: (2) 3/0 - 250kcmil55 310 55 310 4 4.0 19 400 S5-400 S5: (2) 3/0 - 250kcmil49 239 49 239 4 2.9 15 1000 S7-1000 S7-1200: (4) 4/0 - 500kcmiljOHNSON CONTROLS51


Wiring Diagram52 jOHNSON CONTROLS


FORM 150.62-EG5 (509)jOHNSON CONTROLS53


1.6/1.3/1.21L1NB1 NB11L1 /3.1 /4.2 /5.1 /7.2 /11.11L2 /3.1 /4.2 /5.1 /7.2 /11.11L3 /3.1 /4.2 /5.1 /7.2 /11.1460V-3-60HZ380/415V-3-50/60HZU V W=1-TC.9NB20PENB17L3/1.6 /1.7/1.7 /1.7 /1.7/1.3 /1.31 3 51 3 5/1.4 /1.4 /1.4/1.2 /1.2/1.2 /1.2 /1.21L2 1L3 =1-QCB =2-QCB2L1 2L2 2L3246460V-3-60HZ380/415V-3-50/60HZ NB1 460V-3-60HZ2143652PE46NB20=2-TC.102L1 /3.6 /4.6 /9.2 /13.12L2 /3.6 /4.6 /9.2 /13.12L3 /3.6 /4.6 /9.2 /13.1214365-QSDNB16380/415V-3-50/60HZ214365PE13=1-KM1 =1-KM2 =1-KM3/2.11/2.10/2.10141413=2-KM1 =2-KM2 =2-KM3/2.7/2.6/2.51414131313141314-XTBC225-XTBC226-XTBC227-XTBC228=1-KCRNB1 /2.224NB1NB1=2-KCR/2.1232324-XTBC229-XTBC230-XTBC231-XTBC232NB11/2.1/5.1?A-XTBC2NB920A110VL52NB18115V-1-50/60HZPEL1NB10GNDNNB18POWER2 /6.11 /6.12 /2.1/8.1/8.1/3.2/10.1/10.1/4.2/12.1/12.1/5.1NB23 NB23=1-KM1 =1-KM2 =1-KM3 =2-KM1=2-KM2 =2-KM3/2.11 2 4 6/2.10 2 4 6/2.10 2 4 6/2.7 2 4 6/2.6 2 4 6/2.5M3~M3~NB213 13 13 13 13 13 13NB1NB2NB20 NB20=1-UBR =2-UBRNB5-AMBNB6RS485 RS232485+485-REFSCRRTSCTSTXDRXDGND+5VGNDSIG+5VSIG+5VSIG+5VSIG+5VGNDSIG+5VGNDSIG+5VGNDSIG+5VGNDSIGGNDSIGGNDSIG24V-T2-T1GNDL 2 GND=1-CPF+EXT.ACC=1-QMMSC1 1 3 5=1-QMMSC2 1 3 5 =1-QMMSC3 1 3 5=2-QMMSC1 1 3 5=2-QMMSC2 1 3 5=2-QMMSC32143L1 L2 L3 PEL1 L2 L3 PEL1 L2 L3 PEL1 L2 L3 PEL1 L2 L3 PE-ADIS65=1-M1+EXT214365=1-M2+EXT21-SKPM3~4365=1-M3+EXT21M3~432065=2-M1+EXT-SOA -PWM -RU -RP2121/2.2M3~4365=2-M2+EXT3334-SF/2.118 14 51 50 1933341212L1M3~3434L25656L3PE=2-M3+EXT-BECT+EXT.ACC-3-BLCT+EXT-BAMB+EXT=1-BSP+EXT-1 -2-4=1-TC.2=1-BDP+EXTB A C B A C-6=2-BSP+EXT=2-TC.4=2-BDP+EXTB A C B A C-5 -7A-A+LED PWRDB7DB6DB5DB4DB3DB2DB1DB0ER/WRSGND+5VGNDLED GNDGNDCOL1COL2COL3COL4NCNCNCNCROW1ROW2ROW3NCNCNCNCNCNCSCRREDBLK1 2 3 4 5 6 7 8 9101112131415161 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 184 6 7 3 8 5 9 1 2 101 4 71 5 9 10 2 6 7 11J1J21 2 3 4 5 6 7 8 9 10/2.11 /2.11 /2.10 /2.10 /2.9 /3.2 /3.3 /3.4 /2.3 /2.2 /2.2/5.3 /6.10 /2.1 /2.7 /2.6 /2.6 /2.5/2.5/8.10 /3.7 /3.8 /3.9NB7 NB8/4.3 /4.3 /4.4 /10.10/5.2/12.10/4.7 /4.8 /4.91 2SCRREDBLKWHTSCRREDBLKWHT1 2 31 5 9 10 2 6 7 111 2 32581 43 6 97 1 5 9 10 2 6 7 111BLKREDSCRSCRREDBLKWHTSCRREDBLKWHT- +2 5 836111 5 9 10 2 6 7 11611P2S2P2S2P1S1P1S1112 123121 212SCRBLKREDBRNPNKBRNPNK-XTB4694 124 12-J14-K1 -K2 -K3 -K4 -K5-J13-K6 -K7 -K8 -K9 -K10 -K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24-J6-J74 12-J94 12-TB1 -TB31 2 3 4 1 2 3 4 5 6-J11L1o L1iL1iL1oL2o L2i211 1 1 1 1 1S2S112S2S112Elementary Wiring-XTBC-QSDL1L2-QCB2526271L1/1.11L2/1.11L3/1.12L1/1.42L2/1.52L3/1.51L1/1.11L2/1.11L3/1.12L1/1.42L2/1.52L3/1.51L1/1.11L2/1.11L3/1.12L1/1.42L2/1.52L3/1.52829303132-F3-XTBC2-F1-XTBC2-XP1-XCTB2102101103104105106107108200201202203204205206207208100GND-XTBC2-FSI=1-KCR-XTBC1=2-KCR-XTBC1=1-R =2-R1312515018141941212040BRN-POSBRN-NEG53525554A-NEGA-POS5LKGNDGNDGNDGNDGNDGNDL91901254 jOHNSON CONTROLS


5656565656563434343434341212121212122221112121GNDGNDGND222222E222EEPEPE111111111111133L1oL1i1133FORM 150.62-EG5 (509)2/1.11/1.1NB2NB22143444344NB19 NB2NB233342324.7/1.10/1.633342324.11/1.10/1.6/1.7/1.7/1.714/1.922.421/1.6/1.6/1.614/1.822.521/1.5/1.5/1.514/1.822.521/1.4/1.4/1.414/1.922.721/1.3/1.3/1.314/1.822.921131313131313/1.2/1.2/1.214/1.822.913141314-XTBC2=2-XTBF =2-XTBF=2-XTBF=1-XTBF=1-XTBF -XTBC2=1-XTBF222 222222T2=2-KCR A2=1-KCRA2.1S2S1NB4T1 T1T1T1 T11 11S1 S1=2-YLLSVS1S1 S1=1-YHGSV=1-YLLSVA1A1+EXT A1+EXTA1A1+EXT444.1 S2 .1 S2.2 S2 =1-ECH3.2 S2 .2 S2 =1-ECH2 =1-ECH1=2-ECH2 =2-ECH1 =2-KM3 A2 =2-KM2 A2=2-KM1 A2+EXTA2A2+EXTT2 T2 +EXT +EXT+EXT=1-KM3=1-KM2T2T2 T2=1-KM1A2GND-EPH+EXTGND-EEH+EXTA1A1A1-XTBC2140=2-BMP3+EXTT1M2 .3 M2 .7=2-XTBF =1-XTBF235 135NB11=2-XTBF226=2-XTBF =2-XTBF=2-XTBFNB11 NB11 225 224220NB11NB11 NB11126 125 124 123=1-XTBF120> >NB2M1M1=2-XTBF234=1-XTBF134.4 M2 .8=2-KM3.522=2-KM2.622=2-KM1.722=1-KM3.1022=1-KM2 =1-KM1.1022.1122M2> >212121212121M1NB11M1=2-XTBF233=1-XTBF13311=1-XTBF11M2>=2-BMP1+EXT.4>M1M1=1-BMP1+EXTM2 .8=2-XTBF232235 234 233 232=2-BMP3+EXT=2-BMP2+EXT=1-BMP2+EXT=1-XTBF132135 134133 132=2-BMP2+EXT=2-BMP1+EXT=1-BMP3+EXT=1-BMP2+EXT=1-BMP1+EXT=1-XTBF =1-XTBF =1-XTBF -XTBC2=1-BMP3+EXT226225 225224126125124=2-XTBF=2-XTBF=1-XTBFNB3NB311P>=2-FHP2+EXTP>=1-FHP2+EXT=2-XTBF2393=1-XTBF139315A23911391-F2P>=2-FHP1+EXTP>=1-FHP1+EXT=2-KCR.114=1-KCR.21413133NB13=2-XTBF231=1-XTBF131140 136222221220219123122121120119-XTBC224-XTBC22321811812312423131-XTB9 -XTB8 -XTB102 1 7 6 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1-XTB7V /5.3X /3.5Y /3.9 /4.9/6.9/4.5/10.9-K15 -K13 -K10-K9-K21-K20-K19-K18 -K17-K5-K4/1.7 /1.6 /1.5/1.4/1.9/1.8/1.8/1.8 /1.7/1.3/1.3-K3/1.2-K2/1.2-K1/1.1-AMBjOHNSON CONTROLS55


56 jOHNSON CONTROLS=1-MF1=1-MF2=1-MF1=1-MF2=1-MF1=1-MF1=1-MF2=1-MF3=1-MF4=1-MF1=1-MF2=1-MF3=1-MF4=2-MF1 =2-MF2=2-MF3 =2-MF4 =2-MF5=2-MF1=2-MF1=2-MF2=2-MF1 =2-MF2=2-MF3 =2-MF4=2-MF1 =2-MF2=2-MF3 =2-MF4=1-MF5=2-MF3 =2-MF2=1-MF3=1-MF2=1-MF1=1-MF2=1-MF3=1-MF4=1MF5=1-MF1=1-MF2=2-MF1=2-MF2=2-MF3=2-MF1=1-MF1=1-MF2=2-MF1 =2-MF2=2-MF3 =2-MF4=1-MF4=1-MF5=2-MF3 =2-MF2=1-MF3=1-MF6<strong>YLAA</strong>0100SE <strong>YLAA</strong>0101HE<strong>YLAA</strong>0091HE<strong>YLAA</strong>0115SE<strong>YLAA</strong>0120SE<strong>YLAA</strong>0125HE<strong>YLAA</strong>0135SE<strong>YLAA</strong>0150SE<strong>YLAA</strong>0155SE<strong>YLAA</strong>0141HE<strong>YLAA</strong>0175HE <strong>YLAA</strong>0156HE<strong>YLAA</strong>0070SE<strong>YLAA</strong>0071HE<strong>YLAA</strong>0080SE<strong>YLAA</strong>0090SENB12NB21NB22NB22NB12NB13NB14NB15NB15NB12NB14NB15NB25NB26NB21NB14NB27NB27GND150151152T3T1T2GND153154155T3T1T2GNDT3T1T2156157158GND250251252T3T1T2GND253254255T3T1T2GNDT3T1T2256257258GND150151152T3T1T2GNDT3T1T2153154155GND153A154A155AT3T1T2GNDT3T1T2156157158GNDT3T1T2156A156B157A157B158A158BGND250251252T3T1T2GNDT3T1T2253254255GND253A254A255AT3T1T2GNDT3T1T2256257258GNDT3T1T2256A257A258AGND156B157B158BT3T1T2503A505A502501500GND504A152643GND505A504A 500501502503A509A511A508507506GND510A152643GND511A510A 506507508509A515A517A514513512GND516A152643GND517A516A 512513514515A521A523A520519518GND522A152643GND523A522A 518519520521A527A529A526525524GND528A152643GND529A528A 524525526527A563A565A562561560GND564A152643GND565A564A 560561562563A533A535A532531530GND534A152643GND535A534A 530531532533A539A541A538537536GND540A152643GND541A540A 536537538539A545A547A544543542GND546A152643GND547A546A 542543544545A551A553A550549548GND552A152643GND553A552A 548549550551A557A559A556555554GND558A152643GND559A558A 554555556557AGND156A157A158AT3T1T2GND256A257A258AT3T1T2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2PEU1V1W1W2U2V2=1-MF1+EXT=1-MF2+EXT=1-MF3+EXT=2-MF1+EXT=2-MF2+EXT=2-MF3+EXT=1-MF1+EXT=1-MF2+EXT=1-MF3+EXT=1-MF4+EXT=1-MF5+EXT=2-MF1+EXT=2-MF2+EXT=2-MF3+EXT=2-MF4+EXT=2-MF5+EXT=1-MF6+EXT=1-MF1+EXT=1-MF1+EXT=1-MF2+EXT=1-MF2+EXT=1-MF3+EXT=1-MF3+EXT=1-MF4+EXT=1-MF4+EXT=1-MF5+EXT=1-MF5+EXT=1-MF6+EXT=1-MF6+EXT=2-MF1+EXT=2-MF1+EXT=2-MF2+EXT=2-MF2+EXT=2-MF3+EXT=2-MF3+EXT=2-MF4+EXT=2-MF4+EXT=2-MF5+EXT=2-MF5+EXT=1-MF4+EXT=2-MF4+EXTCondenser Fan Mapping and Sequencing


FORM 150.62-EG5 (509)57jOHNSON CONTROLS-BECT-BLCT=1-YLLSV=1-BSP=2-BSP=1-ZCPR1=1-ZCPR2=1-ZCPR3=2-ZCPR1=2-ZCPR3=2-YLLSV=2-FHP1=2-FHP2=1-FHP1=1-FHP2=2-ZCPR2=2-BDP=2-BHPNB2 NB2NB11 NB11NB11NB11NB11NB11NB3NB3NB19139131A132139A239A231A232239AGND208207206220GNDE2AH2AG120GNDEGND205204203GND105104103GND202201200GND108107106124A2AJ2125A22AK126A22AN224A2AL2225A22AM226A2AP2GND1021011001331AA2132AS2S11341AB2133AS2S1135A1AE134AS2S122331AL2232AS2S12341AM2233AS2S1235A1AF2234AS2S1GND 301302300 GND 304305303140AGND2AQ140BGND2AR231231231231PEL3L2L142314231PEL3L2L1PEL3L2L1PEL3L2L1PEL3L2L1212121212121PEL3L2L1M1M2T1T2M1M2T1T2M1M2T1T2M1M2T1T2M1M2T1T2M1M2T1T2EW1V1U1V2U2W2EW1V1U1V2U2W2PE21PE21=1-FHP1+EXT=1-FHP2+EXT=2-FHP1+EXT=2-FHP2+EXT=2-M3+EXT=2-YLLSV+EXT=1-YLLSV+EXT=2-M2+EXT=1-M2+EXT=2-M1+EXT=1-M3+EXT=1-ECH1+EXT=1-ECH2+EXT=1-ECH3+EXT=2-ECH1+EXT=2-ECH2+EXT=2-ECH3+EXT=1-M1+EXT=1-BMP1+EXT=1-BMP2+EXT=1-BMP3+EXT=2-BMP1+EXT=2-BMP2+EXT=2-BMP3+EXT-MP1+PUMP-MP2+PUMP-EEH+EXT-EPH+EXT<strong>Compressor</strong> Wiring


NB22L1 2L2 2L32L32L1 2L2 2L1 2L2 2L31L1 1L2 1L31L1 1L2 1L31L1 1L2 1L3PE2L1 2L2 2L32L1 2L2 2L3NB2 2L1 2L2 2L3L1 L21L1 1L2 1L31L1 1L2 1L31L11L2 1L3NB16 NB17L1 L2 L3L1 L2 L3L1 L2 L3=1-QCB =2-QCB-QSD /CB-QSD1L1 1L2 1L31L31L1 1L2 1L3NB2 NB22L1 2L2 2L32L1 2L2 2L32L1 2L2 2L3PE PENB19J11/QPA1:RED241L1 1L2 1L31L1 1L2 1L31L1 1L2 1L3TESTTEST-QMMSP1-QMMSP233300 301 302303 304 305=O+PUMP221L11L21L32-QMMSP1-QMMSP2-XTBC433334J11/QPA1:BLK44GND3 5J11/QPA2:RED 433334J11/QPA2:BLK44A1A2A1A22121-KP1 -KP22222GND GND1234561234561234L3561234561=0-GND15 +INT121234456561212=0-GND1 =0-GND21 13434566Power Options Connection Diagram58 jOHNSON CONTROLS


FORM 150.62-EG5 (509)135118 29 13127A1L1 1L2 1L31L1 1L2 1L3A1A2128AA1A2129NB122A1A2NB18 227228229 NB12 21L1 1L2A1A2 A1A2 A1A22352L1 2L2 2L32L1 2L2 2L3218 31 13A1132333A2433503503513513523523503503513513523523503513523 1 3 1 3 13 1=1-F4 -F3=2-F4450450451451452452450450451451452452450451452A1132333A243=1-KCR132113211321=1-KF2 =2-KF2=1-KF1 =1-KF3 =2-KF1 =2-KF3132113211321=2-KCR14 2214 2214 2214 2214 2214 2214 24 34 4414 24 34 4430 1890 91350 351 352150 151 152 153 154 155 156 157 158250 251 252 253 254 255 256 257 258 450 451 45232 19153A 154A 155A 156A 157A 158A253A 254A 255A 256A 257A 258AGND GND GND GND GND GNDGND GND GND GND GNDNB14NB27 NB14NB27156B 157B 158BNB15NB2NB18NB2NB24-XTBF1135A135135134134134A133133133A139139139A132132132A131A131131126A126126125A125125124A1241241201201201AA1AB1AE 12AK2AJ2AN2 22 22AG 2NB231L1TEST119A11L21L31L1TEST1211L21L31L11L1TEST1221L21L21L33 3 51 3 51 3 51 3 55=1-QMMSC1 =1-QMMSC2 =1-QMMSC3 =2-QMMSC1 =2-QMMSC2 =2-QMMSC3A221A1A221A1A221NB232L1TEST219A12L22L3A2212L1TEST221A12L22L3A2212L1TEST222A12L22L3A221-XTBF2235235235A234234234A233233233A239239239A232232232A231231231A226226226A225225225A224224224A2202202201AL1AM1 1AF2AM2AL2AP2 2AH13 2513 2513 2513 2713 2713 2725252727=1-KM1 =1-KM2 =1-KM3 =2-KM1 =2-KM2 =2-KM314 2622 12414 262622 12514 262622 12614 2822 22414 282822 22514 282822 226GND GND GND GND GND GND100 101 102103 104 105106 107 108200 201 202203 204 205206 207 208GND GND GNDGND1111211122222=1-GND1 +5_FANS =1-GND2 +5_FANS =1-GND3 +5_FANS =1-GND4 +5_FANS =1-GND5 +5_FANS1 1 1 1 1135E134E133E139E132E131E126E125E124E120E1E1E2E2E2E135I134I133I139I132I131I126I125I124I120I1I1I2I2I2IL1oL1i1=1-GND6 +5_FANSL2iL2o121L11234L3iL3o1L24561L3561222114121L112225634121L245641L362256221121224344256561L3622111L1L1iL1o1L2L2iL2o-GND8 -GND9 -GND10 -GND11 -GND12 -GND131 1 1 1 1 12122L124342L242256562L3622211342256122L123422L2456342L362562211L1oL1i122L112L2iL2o342L23456L3iL3o2L36221111=2-GND6 +5_FANS =2-GND7 +5_FANS =2-GND8 +5_FANS =2-GND9 +5_FANS =2-GND10 +5_FANS1 1 1 1 1-GND2 -GND7 -GND14-GND31 1 111111222222235I234I233I239I232I231I226I225I224I220I1I1I2I2I2I22122235E234E233E239E232E231E226E225E224E220E1E1E2E2E2EPower PaneljOHNSON CONTROLS59


=0+PUMP=0+INT-QMMSP11 1-QMMSP2=0+INT11Dual Pump Wiring1L1/1.11L2/1.11L3/1.11L11L21L3-AMB-J114 9 14 5 10 15-QMMSP113543 31-QMMSP213543 3144 3244 32.4.5SCRSCR246246REDBLKREDBLK135135NB19-KP1-KP2.2 2 4 6.3246-MP1300301302GNDU1 W1 V1M3~E-MP2303304305U1 W1 V1 EM3~GND43-QMMSP1-QMMSP2.244.343441/1.11-XTBC223-XTB86-AMBV/2.4-K13 -K11/1.6 /1.5-XTB87 4-XTB8-XTBC224242333A1A1-KP1 A2-KP2A22/1.121351124612.2.2.21351124612.3.3.360 jOHNSON CONTROLS


FORM 150.62-EG5 (509)61jOHNSON CONTROLS-AMBNB12 NB13NB22NB26.10.10.10 .10/1.6.7.10.5.6.10.3.4.10.2.2.10.7/7.9/7.7/7.4/7.2.7.5.3.7.2.6.4.2.7/7.10/7.10/7.10.6/7.8/7.8/7.8.5/7.8/7.8/7.8.4/7.6/7.6/7.6.3/7.5/7.5/7.5.2/7.3/7.3/7.3.2/7.3/7.3/7.3.7/7.11/7.11/7.117281 82715461 625322214361 252221213651431422212136514314222121365143142221213651431422212136514314222121365143142221213651431422212136514314565432154532221828122212221727122212221626122212221222122219695969596959695A2A1A2A1A2A1A2A1A2A1A2A1A2A1A2A1A2A1-XTB8V/2.41/1.12/1.1=1-KFS1=1-KFS1=1-KFS1 =1-KFS1-K12=1-KFH4=1-KFS1=1-KFL3=1-KFH3=1-KFS1=1-KFL2=1-KFH2=1-KFS1=1-KFL1=1-KFH1=1-KFS1=1-KFL4=1-KFOL4=1-KFOL3=1-KFOL2=1-KFOL1=1-KFL4=1-KFH3=1-KFL3=1-KFH2=1-KFL2=1-KFH1=1-KFL1 =1-KFH4 =1-KFS15760 5865 6468 6770 6974 7273817159 56616263667521Wiring


62 jOHNSON CONTROLSNB6NB6-XTBC2-XTBC1NB19NB22NB22NB19NB1940GND41-XTB923111-J7=1-BDP:SCR=1-BSP:SCR1-TC:PNK 521-TC:BRN 53=1-BDP:WHT=1-BSP:WHT=1-BSP:BLK=1-BDP:BLK=1-BDP:RED=1-BSP:RED-J9=2-BDP:SCR=2-BSP:SCR2-TC:PNK 542-TC:BRN 55=2-BDP:WHT=2-BSP:WHT=2-BSP:BLK=2-BDP:BLK=2-BDP:RED=2-BSP:RED-SOA1312?+BRN-POS- BRN-NEG-XP2BRN-NEGBRN-POS-J6BLCT:REDBAMB:SCRBLCT:SCRBAMB:REDBAMB:BLKBECT:SCRBECT:REDBECT:BLKBLCT:BLK5140 41112 22292182282222272192202212182182525262627272828292930303131323255LKLLLK22222AS222222AR2AQ123123123140140140B140A13 13131351141313 131313131313131818 181313131313131919 191313132020212150501451A+A-POSA-A-NEGGND14013650 181220 51192114131312-AMB031-02550-REF - +SHLDJ22J1295116J105995747474111111 111111TB5RXD TXD+5V GND+5VSHLD GND + CTS RTSTB611111J4J14J13 J11J9J8J7J6J1TB4TB3TB2PL1TB1J15TB10TB9TB8TB7J11/QPA1:BLKJ11/QPA2:SCRJ11/QPA1:SCRJ11/QPA2:REDJ11/QPA2:BLKJ11/QPA1:REDA-NEGA-POS129118128A122127A11912312012111811823130811362413133111123231242424GND32143211211109876543211211109876543212121987654321L1oL1iS2S1P2P11098765432125E25I26E26I27E27I28E28I29E29I30E30I31E31I32E32I5E5ILELI2E2I2E2I2E2I123E123I140E140I13E13I14E14I13E13I13E13I13E13I18E18I13E13I13E13I19E19I13E13I20E20I21E21I50E50I51E51IA+EA+IA-EA-IGNDEGNDIL1oL1i1211109876543211510514131211987643211098765432198765432123E23I24E24I1-J14-ADIS-F1-T1-XTB10-F2-J13-J11-XTB7-XTB8-GND1MicroPanel Connections


NotesFORM 150.62-EG5 (509)DesignationACCDESCRIPTIONACCESSORYDesignation-QCBDESCRIPTIONCIRCUIT BREAKER- ADIS DISPLAY BOARD -QMMSC MANUAL MOTOR STARTER COMPRESSOR- AMB MICRO BOARD-QMMSP MANUAL MOTOR STARTER PUMP- BAMB AMBIENT-QSD- BDP DISCHARGE PRESSURE R RESISTOR- BECT ENTERING CHILLED TEMPERATURE RED REDSWITCH DISCONNECT- BLCT LEAVING CHILLED TEMPERATURE RP RUN PERMISSIVENOT FITTED ON REMOTE EVAP UNITS RU REMOTE UNLOAD Ist STEP-BMP MOTOR PROTECTOR COMPRESSOR SCR SCREEN- BSP SUCTION PRESSURE- SF FLOW SWITCH- SKP KEYPAD-CPF CAPACITOR POWER FACTOR - SOA SWITCH OFF AUTO- ECH-EEH-EPHCRANKCASE HEATEREVAPORATOR HEATERPUMP HEATER- T-TCTRANSFORMERTRANSFORMER CURRENT-EXT EXTERNAL TO CONTROL PANEL -UBR BRIGDE RECFIFIER- FFUSE- FHP HIGH PRESSURE CUTOUTWHTWHITE-FSI FAN SPEED INHIBIT TWO SPEED - XTBC TERMINAL BLOCK CUSTOMERFAN OPTION ONLY- XTBFTERMINAL BLOCK FACTORYGND GROUND -YHGSV HOT GAS SOLENOID VALVEG/Y GREEN / YELLOW (INCLUDING COIL SUPPRESSOR)- YLLSV LIQUID LINE SOLENOID VALVE(INCLUDING COIL SUPPRESSOR)J PLUG BOARD CONNECTOR FIELD MOUNTED AND WIRED ON REMOTE EVAP UNITS-K CIRCUIT BOARD RELAY - ZCPR COMPRESSOR-KF FAN CONTACTOR LINE-KFH FAN CONTACTOR HIGH SPEED(INCLUDING COIL SUPPRESSOR)-KFL FAN CONTACTOR LOW SPEED NOTE WELL {SEE NOTE}NB(INCLUDING COIL SUPPRESSOR)-KFOL FAN OVERLOAD-KFS RELAY FAN SPEED WIRING AND ITEMS SHOWN THUS-KM COMPRESSOR CONTACTORARE STANDARD YORK ACCESSORIES-KCR(INCLUDING COIL SUPPRESSOR)CONTROL RELAYWIRING AND ITEMS SHOWN THUS-KP PUMP CONTACTOR PARTARE NOT SUPPLIED BY YORK(INCLUDING COIL SUPPRESSOR)ITEMS THUS ENCLOSED FORM A- M COMPRESSOR MOTOR COMPONENTS OR SETS OFCOMPONENTS-MF MOTOR FAN-MP MOTOR PUMPNUPEPWMNOT USEDPROTECTIVE EARTHPULSE WIDTH MODULATION TEMPRESET or REMOTE UNLOAD 2nd STEPjOHNSON CONTROLS63


Notes – continuedGENERALa. THIS DRAWING IS BASED ON IEC SYMBOLS.b. FIELD WIRING TO BE IN ACCORDANCE WITH THE RELEVANT ELECTRICAL CODE AS WELL AS ALL OTHERAPPLICABLE CODES AND SPECIFICATIONSc. ALL SOURCES OF SUPPLY SHOWN ON THIS DIAGRAM TO BE TAKEN FROM ONE MAIN ISOLATOR, NOTSHOWN OR SUPPLIED BY YORK.d. GREEN AND YELLOW WIRE IS USED FOR EARTH, MULTI-COLOURED CABLE USED FOR LOW VOLTAGE.RED WIRE USED FOR A.C. CONTROL, BLUE WIRE FOR NEUTRAL, BLACK WIRE FOR A.C. AND D.C.POWER. ORANGE WIRE SHOULD BE USED FOR INTERLOCK CONTROL WIRING SUPPLIED BY EXTERNALSOURCE.e. LEGEND DESIGNATION DEPICTS COMPONENT ABBREVIATIONS. NUMBER PREFIX LOCATED, IFAPPLICABLE, ON SCHEMATIC CIRCUIT, REFERS TO SYSTEM THEREON, E.G.= 1-FHP2 REFERS TO HIGHPRESSURE CUTOUT NO 2 ON SYSTEM NO 1.f. ALL WIRING TO CONTROL SECTION VOLTAGE FREE CONTACTS REQUIRES A SUPPLY PROVIDED BY THECUSTOMER MAXIMUM VOLTAGE 240 VOLTS. THE CUSTOMER MUST TAKE PARTICULAR CARE WHENDERIVING THE SUPPLIES FOR THE VOLTAGE FREE TERMINALS WITH REGARD TO A COMMON POINT OFISOLATION. THUS, THESE CIRCUITS WHEN USED MUST BE FED VIA THE COMMON POINT OF ISOLATIONTHE VOLTAGE TO THESE CIRCUITS IS REMOVED WHEN THE COMMON POINT OF ISOLATION TO THE UNITIS OPENED. THIS COMMON POINT OF ISOLATION IS NOT SUPPLIED BY YORK. THE YORK VOLTAGEFREE CONTACTS ARE RATED AT 100VA. ALL INDUCTIVE DEVICES {RELAYS} SWITCH BY THE YORKVOLTAGE FREE CONTACTS MUST HAVE THEIR COIL SUPPRESSED USING STANDARD R/C SUPPRESSORS.g. CUSTOMER VOLTAGE FREE CONTACTS CONNECTED TO TERMINAL 13 MUST BE RATED AT 30V 5mah. NO CONTROLS {RELAYS ETC.} SHOULD BE MOUNTED IN ANY SECTION OF THE CONTROL PANEL.ADDITIONALLY, CONTROL WIRING NOT CONNECTED TO THE YORK CONTROL PANEL SHOULD NOT BE RUNTHROUGH THE PANEL.IF THESE PRECAUTIONS ARE NOT FOLLOWED, ELECTRICAL NOISE COULD CAUSE MALFUNCTIONS ORDAMAGE TO THE UNIT AND ITS CONTROLS.123NOTESREFER TO INSTALATION COMMISIONING OPERATION AND MAINTENANCE MANUAL FOR CUSTOMERCONNECTIONS AND CUSTOMER CONNECTION NOTES, NON COMPLIANCE TO THESE INSTRUCTIONS WILLINVALIDATE UNIT WARRANTY.WIRING AND COMPONENTS FOR COMPRESSOR 3 ONLY FITTED WHEN UNIT HAS 3 COMPRESSORS ONTHE SYSTEM. 1-BMP3 IS REPLACED BY A LINK ACROSS TERMINALS 134 & 135. 2-BMP3 IS REPLACED BY ALINK ACROSS TERMINALS 234 & 235.FHP2 IS ONLY FITTED ON CE <strong>YLAA</strong> ??? AND ABOVE. WHEN NOT FITTED 1-FHP2 IS REPLACED BY A LINKACROSS TERMINALS 132 & 139. 2-FHP2 IS REPLACED BY A LINK ACROSS TERMINALS 232 & 2394 FITTED ON UNITS WITH HOT GAS BYPASS OPTION.5 EMS OPTION IS WIRED AS SHOWN6 THIS WIRING MUST BE USED FOR OLD DISPLAY 031-0110-0007 NETWORK CONNECTION POINT8 PRINTER PORT9 REMOTE EMERGENCY STOP CAN BE WIRED BETWEEN TERMINAL L AND 5 AFTER REMOVING LINKPOWER FACTOR CORRECTION ACCESSORY. POWER FACTOR CORRECTION FITTED TO EACH10COMPRESSOR CONTACTORNOT FITTED ON COMPRESSORS WITH INTERNAL MOTOR PROTECTION. FOR SYTEM 1 TERMINALS 132 &11 133, 133 & 134 AND 134 & 135 ARE LINKED. FOR SYTEM 2 TERMINALS 232 & 233, 233 & 234 AND 234 & 235ARE LINKED.12 ONLY FITTED ON SYSTEMS WITH 3 OR 4 FANS13 ONLY FITTED ON SYSTEMS WITH 4 FANS14 ONLY FITTED ON SYSTEMS WITH 5 FANS15 ONLY FITTED ON SYSTEMS WITH 6 FANSINPUT SWITCH DISCONNECT( STANDARD ON CE UNITS) OR CIRCUIT BREAKER OPTION REPLACES16INPUT TERMINAL BLOCK17 INPUT SWITCH DISCONNECT & SYSTEM CIRCUIT BREAKER OPTION REPLACES INPUT TERMINAL BLOCK18115V CONTROL CIRCIUT REQUIRES A 115V SUPPLY UNLESS CONTROL CIRCUIT TRANSFORMER-T2 & -F3 ARE FITTED (STANDARD ON CE UNITS)FOR OPTIONAL HYDRO KIT. HEATER -EPH IS FITTED AND WIRED AS SHOWN.19 ON SINLGE PUMP -KP1, -QMMSP1 & -MP1 ARE FITTED & WIRED AS SHOWN.ON TWO PUMP HYDRO KITS -KP2, -QMMSP2 & -MP2 ARE ALSO FITTED AND WIRED AS SHOWN.20 CURRENT MEASUREMENT OPTION WIRED AS SHOW21 ONLY FITTED ON SYSTEMS WITH SINGLE SPEED FANS22 ONLY FITTED ON SYSTEMS WITH TWO SPEED FANS23 OPTIONAL COMPRESSOR MANUAL MOTORS STARTERS ( STANDARD ON CE UNITS)24 SEE SHEET 3 OF CONNECTION DIAGRAM FOR POWER INPUT OPTIONS25 ALTERNATE CONNECTIONS SHOWN FOR DIFFERENT TWO SPEED MOTOR TYPES26 ONLY FITTED ON SYSTEMS WITH A MAXIMUM OF 4 FANS64 jOHNSON CONTROLS


Application DataFORM 150.62-EG5 (509)Unit LocationThe <strong>YLAA</strong> chillers are designed for outdoor installation.When selecting a site for installation, be guided by thefollowing conditions:1. For outdoor locations of the unit, select a placehaving an adequate supply of fresh air for thecondenser.2. Avoid locations beneath windows or betweenstructures where normal operating sounds maybe objectionable.3. Installation sites may be either on a roof, or atground level. (See FOUNDATION.)4. The condenser fans are the propeller-type, andare not recommended for use with duct work inthe condenser air stream.5. When it is desirable to surround the unit(s), it isrecommended that the screening be able to passthe required chiller CFM without exceeding 0.1"of water external static pressure.6. Protection against corrosive environments is availableby supplying the units with either copper fin,cured phenolic, or epoxy coating on the condensercoils. The phenolic or epoxy coils should be offeredwith any units being installed at the seashoreor where salt spray may hit the unit.In installations where winter operation is intended andsnow accumulations are expected, additional height mustbe provided to ensure normal condenser air flow.Recommended clearances for units are given in Dimensions.When the available space is less, the unit(s) mustbe equipped with the discharge pressure transducer optionto permit high pressure unloading in the event thatair recirculation were to occur.FoundationThe unit should be mounted on a flat and level foundation,ground or roof, capable of supporting the entire operatingweight of the equipment. Operating weights are given inthe PHYSICAL DATA tables.ROOF LOCATIONS – Choose a spot with adequate structuralstrength to safely support the entire weight of the unitand service personnel. Care must be taken not to damagejOHNSON CONTROLSthe roof during installation. If the roof is “bonded”, consultthe building contractor or architect for special installationrequirements. Roof installations should incorporate theuse of spring-type isolators to minimize the transmissionof vibration into the building structure.GROUND LEVEL INSTALLATIONS – It is important thatthe units be installed on a substantial base that will notsettle, causing strain on the liquid lines and resulting inpossible leaks. A one-piece concrete slab with footersextending below the frost line is highly recommended. Additionally,the slab should not be tied to the main buildingfoundation as noises will telegraph.Mounting holes (5/8" diameter) are provided in the steelchannel for bolting the unit to its foundation. See DIMEN-SIONS.For ground level installations, precautions should be takento protect the unit from tampering by or injury to unauthorizedpersons. Screws on access panels will preventcasual tampering; however, further safety precautions,such as unit enclosure options, a fenced-in enclosure, orlocking devices on the panels may be advisable. Checklocal authorities for safety regulations.Chilled <strong>Liquid</strong> PipingThe chilled liquid piping system should be laid out so thatthe circulating pump discharges into the evaporator. Theinlet and outlet evaporator liquid connections are givenin DIMENSIONS.Hand stop valves are recommended for use in all linesto facilitate servicing. Drain connections should be providedat all low points to permit complete drainage of theevaporator and system piping. Additionally, a strainer (40mesh) is recommended for use on the INLET line to theevaporator.Pressure gauge connections are recommended for installationin the inlet and outlet water lines. Gauges are notfurnished with the unit and are to be furnished by othersuppliers.The chilled liquid lines that are exposed to outdoor ambientsshould be wrapped with a supplemental heater cableand covered with insulation. As an alternative, ethyleneglycol should be added to protect against freeze-up duringlow ambient periods.A flow switch is available as an accessory on all units.The flow switch (or its equivalent) must be installed in theleaving water piping of the evaporator and must not beused to start and stop the unit.65


Guide SpecificationsPART 1 – GENERAL1.01 SCOPEA. The requirements of the General Conditions, SupplementaryConditions, Division 1, and Drawings applyto all Work herein.B. Provide Microprocessor controlled, multiple-scrollcompressor, air-cooled, liquid chillers of the scheduledcapacities as shown and indicated on the Drawings,including but not limited to:1. Chiller package with ZERO Ozone Depletion PotentialRefrigerant R-410A2. Electrical power and control connections3. Chilled water connections4. Factory Start-Up5. Charge of refrigerant and oil (Except for RemoteEvaporator applications).1.02 QUALITY ASSURANCEA. Products shall be Designed, Tested, Rated and Certifiedin accordance with, and installed in compliancewith applicable sections of the following Standardsand Codes:1. ANSI/ASHRAE Standard 15 – Safety Code forMechanical Refrigeration2. ASHRAE 90.1– Energy Efficiency compliance.3. ANSI/NFPA Standard 70 – National ElectricalCode (N.E.C.).4. ASME Boiler & Pressure Vessel Code, SectionVIII, Division 1.5. ARI Standard 550/590 – Positive Displacement<strong>Compressor</strong>s and <strong>Air</strong> <strong>Cooled</strong> Rotary Screw Water-Chilling Packages.6. Conform to Intertek Testing Services, formerlyETL, for construction of chillers and provide ETL/cETL Listing label.7. Manufactured in facility registered to ISO 9002.8. OSHA – Occupational Safety and Health ActB. Factory Test: Chiller shall be pressure-tested, evacuatedand fully charged with refrigerant and oil, and shallbe factory operational run tested with water flowingthrough the vessel.C. Chiller manufacturer shall have a factory trained andsupported service organization that is within a 50 mileradius of the site.D. Warranty: Manufacturer shall Warrant all equipmentand material of its manufacture against defects inworkmanship and material for a period of one yearfrom date of initial start-up or eighteen (18) monthsfrom date of shipment, whichever occurs first.1.03 DELIVERY AND HANDLINGA. Unit shall be delivered to job site fully assembled andcharged with refrigerant and oil by the Manufacturer.B. Unit shall be stored and handled per Manufacturer’sinstructions.C. Protect the chiller and its accessories from the weatherand dirt exposure during shipment.D. During shipment, provide protective covering overvulnerable components. Fit nozzles and open endswith plastic enclosures.PART 2 - PRODUCTS2.01 CHILLER MATERIALS AND COMPONENTSA. General: Install and commission, as shown on theschedules and plans, factory assembled, charged,and tested air cooled scroll compressor chiller(s) asspecified herein. Chiller shall be designed, selected,and constructed using a refrigerant with Flammabilityrating of “1”, as defined by ANSI/ASHRAE STANDARD- 34 Number Designation and Safety Classification ofRefrigerants. Chiller shall include, but is not limitedto: a complete system with a single refrigerant circuit35 tons (123kW) and below, and not less than tworefrigerant circuits above 35 tons (123kW), scroll compressors,direct expansion type evaporator, air-cooledcondenser, refrigerant, lubrication system, interconnectingwiring, safety and operating controls includingcapacity controller, control center, motor startingcomponents, and special features as specified hereinor required for safe, automatic operation.B. Cabinet: External structural members shall be constructedof heavy gauge, galvanized steel coated withbaked on powder paint which, when subject to ASTMB117, 1000 hour, 5% salt spray test, yields minimumASTM 1654 rating of “6”.C. Service Isolation valves: Service suction and discharge(ball type) isolation valves are added to unit per system.This option also includes a system high-pressurerelief valve in compliance with ASHRAE15. (Factorymounted.)D. Pressure Transducers and Readout Capability1. Discharge Pressure Transducers: Permits unit to66 jOHNSON CONTROLS


FORM 150.62-EG5 (509)sense and display discharge pressure.2. Suction Pressure Transducers: Permits unit tosense and display suction pressure.2.02 COMPRESSORS<strong>Compressor</strong>s: Shall be hermetic, scroll-type, including:1. Compliant design for axial and radial sealing2. Refrigerant flow through the compressor with100% suction cooled motor.3. Large suction side free volume and oil sump toprovide liquid handling capability.4. <strong>Compressor</strong> crankcase heaters to provide extraliquid migration protection.5. Annular discharge check valve and reverse ventassembly to provide low-pressure drop, silentshutdown and reverse rotation protection.6. Initial Oil charge.7. Oil Level sightglass.8. Vibration isolator mounts for compressors.9. Brazed-type connections for fully hermetic refrigerantcircuits.10. <strong>Compressor</strong> Motor overloads capable of monitoringcompressor motor current. Provides extraprotection against compressor reverse rotation,phase-loss and phase imbalance2.03 REFRIGERANT CIRCUIT COMPONENTSEach refrigerant circuit shall include: a discharge serviceball type isolation valve, high side pressure relief, liquidline shutoff valve with charging port, low side pressurerelief device, filter-drier, solenoid valve, sight glass withmoisture indicator, thermostatic expansion valves, andflexible, closed-cell foam insulated suction line and suctionpressure transducer.2.04 HEAT EXCHANGERSA. Evaporator: <strong>YLAA</strong>1. Direct expansion type with refrigerant inside highefficiency copper tubes, chilled liquid forced overthe tubes by brass baffles.2. Constructed, tested, and stamped in accordancewith applicable sections of ASME pressure vesselcode for minimum 450 psig (3103 kPa)refrigerantside design working pressure and150 PSIG (1034kPa) water side design working pressure.3. Shell covered with 3.4” (19mm), flexible, closedcell insulation, thermal conductivity of 0.26k ([BTU/HR-Ft2 -°F]/in.) maximum. Water nozzles withgrooves for mechanical couplings, and insulatedby Contractor after pipe installation.4. Provide vent and drain fittings, and thermostaticallycontrolled heaters to protect to -20°F (29°C)jOHNSON CONTROLSambient in off-cycle.B. <strong>Air</strong> <strong>Cooled</strong> Condenser:1. Coils: Coils: Internally enhanced, seamless coppertubes, mechanically expanded into aluminumalloy fins with full height collars. Subcooling coilan integral part of condenser. Design workingpressure shall be650 PSIG (45 bar).2. Low Sound Fans Shall be dynamically and staticallybalanced, direct drive, corrosion resistantglass fiber reinforced composite blades moldedinto a low noise, full-airfoil cross section, providingvertical air discharge and low sound. Eachfan in its own compartment to prevent crossflowduring fan cycling. Guards of heavy gauge, PVC(polyvinylchloride) coated or galvanized steel.3. Fan Motors: High efficiency, direct drive, 6 pole,3 phase, insulation class “F”, current protected,Totally Enclosed <strong>Air</strong>-Over (TEAO), rigid mounted,with double sealed, permanently lubricated, ballbearings.2.05 CONTROLSA. General: Automatic start, stop, operating, and protectionsequences across the range of scheduled conditionsand transients.B. Microprocessor Enclosure: Rain and dust tight NEMA3R/12 (IP55) powder painted steel cabinet with hinged,latched, and gasket sealed door.C. Microprocessor Control Center:1. Automatic control of compressor start/stop, anticoincidenceand anti-recycle timers, automaticpumpdown shutdown, condenser fans, evaporatorpump, evaporator heater, unit alarm contacts,and chiller operation from 0°F to 125°F (-18°C to52°C) ambient. Automatic reset to normal chilleroperation after power failure.2. Remote water temperature reset via up to twosteps of demand (load) limiting.3. Software stored in non-volatile memory, withprogrammed setpoints retained in lithium batterybacked real time clock (RTC) memory for minimum5 years.4. Forty character liquid crystal display, descriptionsin English (or Spanish, French, Italian, or German),numeric data in English (or Metric) units.Sealed keypad with sections for Setpoints, Display/Print,Entry, Unit Options & clock, and On/OffSwitch.5. Programmable Setpoints (within Manufacturerlimits): display language; chilled liquid temperature67


Guide Specifications – continuedsetpoint and range, remote reset temperaturerange, set daily schedule/holiday for start/stop,manual override for servicing, low and high ambientcutouts, number of compressors, low liquidtemperature cutout, low suction pressure cutout,high discharge pressure cutout, anti-recycle timer(compressor start cycle time), and anti-coincidenttimer (delay compressor starts).6. Display Data: Return and leaving liquid temperatures,low leaving liquid temperature cutout setting,low ambient temperature cutout setting, outdoorair temperature, English or metric data, suctionpressure cutout setting, each system suctionpressure (optional on YCAL0014-0060 models),discharge pressure (optional), liquid temperaturereset via a YORK ISN DDC or Building AutomationSystem (by others) via a 4-20milliamp or 0-10 VDCinput with optional BAS interface, anti-recycletimer status for each compressor, anti-coincidentsystem start timer condition, compressor run status,no cooling load condition, day, date and time,daily start/stop times, holiday status, automatic ormanual system lead/lag control, lead system definition,compressor starts/operating hours (each),status of hot gas valves, evaporator heater andfan operation, run permissive status, number ofcompressors running, liquid solenoid valve status,load & unload timer status, water pump status.7. System Safeties: Shall cause individual compressorsystems to perform auto shut down; manualreset required after the third trip in 90 minutes.Includes: high discharge pressure, low suctionpressure, high pressure switch, and motor protector.<strong>Compressor</strong> motor protector shall protectagainst damage due to high input current or thermaloverload of windings.8. Unit Safeties: Shall be automatic reset and causecompressors to shut down if low ambient, lowleaving chilled liquid temperature, under voltage,and flow switch operation. Contractor shall provideflow switch and wiring per chiller manufacturerrequirements.9. Alarm Contacts: Low ambient, low leaving chilledliquid temperature, low voltage, low battery, and(per compressor circuit): high discharge pressure,and low suction pressure.D. Manufacturer shall provide any controls not listedabove, necessary for automatic chiller operation. MechanicalContractor shall provide field control wiringnecessary to interface sensors to the chiller controlsystem.2.06 POWER CONNECTION AND DISTRIBUTIONA. Power Panels:1. NEMA 3R/12 (IP55) rain/dust tight, powderpainted steel cabinets with hinged, latched, andgasket sealed outer doors. Provide main powerconnection(s), control power connections, compressorand fan motor start contactors, currentoverloads, and factory wiring.2. Power supply shall enter unit at a single location,be 3 phase of scheduled voltage, and connectto individual terminal blocks per compressor.Separate disconnecting means and/or externalbranch circuit protection (by Contractor) requiredper applicable local or national codes.B. <strong>Compressor</strong>, control and fan motor power wiring shallbe located in an enclosed panel or routed throughliquid tight conduit.2.07 ACCESSORIES AND OPTIONSSome accessories and options supercede standard productfeatures. Your YORK representative will be pleasedto provide assistance.A. Microprocessor controlled, Factory installed Acrossthe-Line type compressor motor starters as standard.B. Outdoor Ambient Temperature Control1. Low Ambient Control: Permits unit operation to0°F ambient. Standard unit controls to 30°F ambient.2. High Ambient Control: Permits unit operationabove 115°F ambient.C. Power Supply Connections:1. Single Point Power Supply: Single point TerminalBlock for field connection and interconnecting wiringto the compressors. Separate external protectionmust be supplied, by others, in the incomingpower wiring, which must comply with the NationalElectric Code and/or local codes.2. Single Point or Multiple Point Disconnect: Singleor Dual point Non-Fused Disconnect(s) and lockableexternal handle (in compliance with Article440-14 of N.E.C.) can be supplied to isolate theunit power voltage for servicing. Separate externalfusing must be supplied, by others, in the incoming power wiring, which must comply with theNational Electric Code and/or local codes.3. Single Point Circuit Breaker: Single point TerminalBlock with Circuit Breaker and lockable exter-68 jOHNSON CONTROLS


FORM 150.62-EG5 (509)nal handle (in compliance with Article 44014 ofN.E.C.) can be supplied to isolate power voltagefor servicing. Incoming power wiring must complywith the National Electric Code and/or localcodes.E. Control Power Transformer: Converts unit power voltageto 120-1-60 (500 VA capacity). Factory-mountingincludes primary and secondary wiring between thetransformer and the control panel.F. Condenser Coil Environmental Protection:1. Post-Coated Dipped: Dipped-cured coating oncondenser coils for seashore and other corrosiveapplications (with the exception of strong alkalis,oxidizers, and wet bromine, chlorine and fluorinein concentrations greater than 100ppm).H. Protective Chiller Panels (Factory or Field Mounted)1. Louvered Panels (condenser coils only):Paintedsteel as per remainder of unit cabinet, over externalcondenser coil faces.2. Wire Panels (full unit): Heavy gauge, welded wiremesh,coated to resist corrosion, to protect condensercoils from incidental damage and restrictunauthorized access to internal components.3. Louvered Panels (full unit): Painted steel as perremainder of unit cabinet, to protect condensercoils from incidental damage, visually screeninternal components, and prevent unauthorizedaccess to internal components.4. Louvered/Wire Panels: Louvered steel panels onexternal condenser coils painted as per remainderof unit cabinet. Heavy gauge, welded wire-mesh,coated to resist corrosion, around base of machineto restrict unauthorized access.5. End Louver (Hail Guard): Louvered steel panelson external condenser coil faces located at theends of the chiller.I. Flow Switch (Field-mounted): Vapor proof SPDT,NEMA 4X switch ( ___150 PSIG or ___300 PSIG),-20°F to 250°F.J. Differential Pressure Switch: Alternative to an abovementioned flow switch. Pretempco model DPS300A-P40PF-82582-5 (300 psi max. working pressure)SPDT 5 amp 125/250VAC switch, Range 3 - 40 PSID,deadband 0.5 - 0.8 psi, with 1/4” NPTE Pressure Connections.K. Evaporator options:1. Provide 1-1/2”” evaporator insulation in lieu ofjOHNSON CONTROLSstandard 3/4”.2. Provide DX Evaporator with 300 PSIG water-sidedesign working pressure in lieu of standard 150PSIG.3. Provide Raised Face Flanges for field installationon evaporator nozzles and field piping:a. 150 PSIG, welded Flanges.b. 300 PSIG, welded Flanges.L. Remote Evaporator: Manufacturer shall provide separately:chiller less evaporator, leaving and return watersensors, and liquid line components (solenoid valves,filter driers, sight glasses, and TXVs), as discreteelements of a complete factory system. Contractorshall be field erect system and provide interconnectingrefrigerant piping and wiring in accordance withManufacturer recommendations, and project plans andschedules. Where not otherwise specified, Contractorprovided system piping shall be in accordance withapplicable sections of ASHRAE Handbook.M. Hot Gas By-Pass: Permits continuous, stable operationat capacities below the minimum step of unloading toas low as 5% capacity (depending on both the unit &operating conditions) by introducing an artificial loadon the evaporator. Hot gas by-pass is installed on onlyone refrigerant circuit.N. Microprocessor Membrane Keypad Graphics on in lieuof Standard English:1. French language.2. German language.3. Spanish language.O. Thermal Storage: Leaving chilled liquid setpoint rangefor charge cycle from 25°F to 20°F minimum, withautomatic reset of the leaving brine temperature upto 40°F above the setpoint.P. Low Temperature Process Brine: Leaving chilled liquidsetpoint range 20°F to 50°F.Q. Chicago Code Relief Valves to meet Chicago Coderequirements.R. Building Automation System (EMS) Reset Interface:Chiller to accept 4 to 20mA, 0 to 10 VDC, or discretecontact closure input to reset the leaving chilled liquidtemperature.S. OptiView Remote Control Panel (Field-mounted):Graphical interface panel to remotely control andmonitor up to 8 different units.69


T. Multi-Unit Sequencing Panel (Field-mounted): SeparateSequencing control center is provided to permitcontrol of up to eight chillers in parallel based on mixedliquid temperature.U. Sound Reduction (Factory-mounted):1. Ultra Quiet - Low speed, reduced noise fans2. <strong>Compressor</strong> Acoustic Sound BlanketsV. Vibration Isolation (Field-mounted):1. Neoprene Pad Isolators.2. 1 Inch Deflection Spring Isolators: Level adjustable,spring and cage type isolators for mountingunder the unit base rails.3. 2 Inch Deflection Seismic Isolators: Level adjustable,restrained mounts in rugged welded steelhousing with vertical and horizontal limit stops.Housings shall be designed to withstand a minimum1.0g accelerated force in all directions to 2inches.B. Location: Locate chiller as indicated on drawings, includingcleaning and service maintenance clearanceper Manufacturer instructions. Adjust and level chilleron support structure.C. Components: Installing Contractor shall provide andinstall all auxiliary devices and accessories for fullyoperational chiller.D. Electrical: Coordinate electrical requirements and connectionsfor all power feeds with Electrical Contractor(Division 16).E. Controls: Coordinate all control requirements andconnections with Controls Contractor.F. Finish: Installing Contractor shall paint damaged andabraded factory finish with touch-up paint matchingfactory finish.PART 3 – EXECUTION3.01 INSTALLATIONA. General: Rig and Install in full accordance with Manufacturersrequirements, Project drawings, and Contractdocuments.150.62-EG5 (1108) Supersedes: 150.62-EG5 (808)

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